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Why should you buy nitrogen dryer?

2022/07/15 By Topstar

Nitrogen Dryer

For a long time, the usage of nitrogen for evaporation and condensation, and storage has been one of the most widely acknowledged methods in the market. Nitrogen gas is pumped into the cabinet while air is expelled. Together with the air, humidity and oxygen are discharged. A moisture-free and oxygen-free environment are created in this manner by a nitrogen dryer. If you are looking for the finest nitrogen dryer manufacturer, then you are at the right place. Continue to read the below content and get to know about nitrogen dryer manufacturers.

Air cleansing device or desiccator:

The air cleaning method cleans the air before it enters the air compressor to avoid any harm to the procedure. Each element of the airflow treatment system performs a specific function, but the system strives for thoroughly dry and clean air. There are numerous methods for cleaning and filtering compressed air.

Air Dryer with Desiccant:

Desiccant air dryers remove moisture from compressed air. The drying system process occurs when compressed air is passed through a vessel containing a pair of dry agent stacks. Adsorption transports the humidity, and the drying procedure moves to the opposite tower. Allow the system to dry the material.

Top-star desiccant air cleaning keeps humidity levels within control.

What exactly is a nitrogen dryer, and how does it work?

It is widely used in the Semiconductor Manufacturing Industry for keeping humidity-sensitive electronics and Pcb or printed circuit boards in a humidity-free environment. Rising process temperatures associated with the move to lead-free soldering pose a risk to components and PCBs. Moisture inside electronic parts accessing the PCB evaporates abruptly at high heat and seeks to escape through pressure. Causing failures to include breaking, swelling, delamination, and the popcorn effect.

Topstar dry cabinet solutions boost productivity by improving product quality and revenue by eliminating high-cost production failures. In other respects, a dry cabinet may also be referred to as a desiccator, a dry cabinet, a dry box, a dehumidifying box, a low-humidity cabinet. An ultra-low humidity storage cabinet or a humidity-controlled cabinet.

Nitrogen Dryer

What Is the Function of a Desiccator?

A nitrogen dryer is an airtight container that can eradicate humidity from a dryer system to prevent any damage to moisture-sensitive materials like semiconductors. It can also be used to maintain the humidity levels in a chamber.

Nitrogen, unlike the other types of desiccants, is a gas. Nitrogen can immediately lower relative humidity inside the chamber when employed within a nitrogen-based dry cabinet. It is commonly used to adjust RH accurately during storage in the electronics engineering and testing industries.

How a nitrogen dryer system is an ideal choice?

Zero relative humidity level:

Desiccant is used in industries where drying is critical, thus maintaining product quality. A dry nitrogen cabinet offers fresh, dry storage for sensitive objects, protecting them from moisture, Electrostatic damage, and particle infection. Nitrogen desiccator cabinet layouts sustain low humidity settings, down to 0 percent RH. It makes the nitrogen systems ideal for storing microelectronics, pharmaceuticals, pharmaceuticals, biologicals, and chemicals.

In a reduced moisture environment, ESD-safe dryer cabinets safeguard sensitive electrical products and semiconductor equipment from static discharge. Portable desiccators, which come in dry and gas-purge types, offer a small storage solution that may be readily carried or stored.

Non-reactive gas:

Nitrogen is widely utilized since it does not respond when introduced to other gases, unlike oxygen, which is highly reactive. Nitrogen atoms consume more effort to decompose and interact with other compounds due to their molecular structure. Oxygen is a considerably more reactive gas because gases break down rapidly. On the opposite, nitrogen gas allows for the creation of non-reactive situations when they are required. Because of nitrogen’s non-reactive properties, this gas is utilized to prevent both gradual and quick oxidation.

Prevents corrosion:

Because gradual oxidation can develop in the type of rust during the fabrication of PCBs and other passive elements, the semiconductor industry is an excellent illustration of this use. Nitrogen is used to effectively substitute or replace the air in this scenario to guard the final product. Nitrogen moisture control is an optimal atmosphere and a practical approach, particularly in cases of oxidation and corrosion. It inhibits humidity penetration into the drying cabinet and offers a secure place for the items inside the dry cabinet due to the positive pressure that it creates.

Top-star dryer:

Top-star nitrogen dry cabinets maintain appropriate moisture levels by optimally controlling the nitrogen gas used, thanks to its comprehensive software and sensitive sensors. They also save money by decreasing consumable usage. Top-star has a wide range of dry cabinets or desiccators to suit any need. Nitrogen gas flow can be increased or decreased, or the control center can modify nitrogen gas drying conditions to be custom tailored for the system based on process needs.

Types of nitrogen desiccator cabinets:

Different types of dryer cabinets include acrylic and stainless steel.

Acrylic desiccator cabinets

These dryers provide clean, orderly, low-humidity storage settings for both short- and long-term use.

Stainless steel cabinets:

Desiccator cabinets made of stainless steel offer low-humidity storage for antiseptic and particle-sensitive industries and massive bulk storage.

Why Top-star is one of the best nitrogen dryer manufacturers:

It is time for you to upgrade the gas-purge dryer systems to increase capacity and efficiency. Top-star’s nitrogen dryer manufacturer desiccator cabinets include moisture controllers for easy setpoint management and a multi-compartment nitrogen dryer for the most stringent moisture control needs. Our nitrogen generators provide an infinite supply of dry, medical-grade nitrogen gas-based cabinet or box dryers. Our Ionization bars and E-S-D safe shelves aid in the protection of delicate microelectronics against ESD damage.

We specialize in dry cabinet production for the semiconductor, pharmaceutical, and medical device industries. Our desiccators are meant to reduce the humidity level within a cabinet to 0% RH to prevent moisture from harming the stored or maintained samples. By putting a drier based on Nitrogen or N2 gas into the chamber, we achieve 0 percent RH. Our dryers offer a fully regulated, dependable, and traceable environment that prioritizes human health.

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