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Home / What industries benefit most from all electric injection molding machine?

What industries benefit most from all electric injection molding machine?

2024/08/09 By Topstar

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Compared with traditional injection molding machines, Topstar’s new generation of TE II series all-electric injection molding machines use intelligent electric mold opening and closing technology, which realizes precise mold opening and closing actions through electric drive mechanisms without hydraulic components, reducing the number of transmission components, reducing maintenance costs and improving the responsiveness of mold opening and closing actions. This injection molding method has changed how various industries deal with plastic manufacturing, allowing many industries to benefit from all electric injection molding machine.

Automotive parts industry and all electric injection molding machine

New energy electric vehicles have gradually moved from China to the world. Some car companies that pursue overall lightweight and high rigidity of the car body have extremely high requirements for every auto part. The parts must be thin enough and have high precision, and all-electric injection molding machines provide the precision required to produce high-quality auto parts. The auto parts industry relies on plastic parts requiring strict tolerances and complex designs, from the dashboard to the plastic parts required for the car body. The high-rigidity structure of all electric injection molding machines can make the product more stable during molding, and the modular design of the injection unit can also adapt to various working conditions and different specifications of auto parts. In addition, the energy saving brought by all-electricity, while reducing power output, is more in line with the current low-carbon and environmental protection concept of the automotive industry.

Automotive parts industry and all electric injection molding machine

Medical industry and all-electric injection molding machines

The medical industry maintains the highest precision and cleanliness requirements for equipment accessories. The key advantage of all-electric injection molding machines in the medical industry is that they can operate in a clean room environment. Unlike hydraulic injection molding machines prone to oil leakage and environmental pollution, all-electric machines eliminate the risk of fluid contamination of parts. This is crucial for the production of medical devices such as syringes, catheters and implantable components, as any form of contamination may endanger patient safety. The clean operation of all-electric injection molding machines ensures that these products are manufactured under the most sterile conditions possible, in compliance with the strict regulatory standards of the medical industry. In addition, the medical industry also benefits from the energy efficiency they bring. According to our customer feedback, all-electric injection molding machines save at least 50% of electricity costs and up to 60%.

Medical industry and all-electric injection molding machines

Electronics industry

In the electronics industry, components such as connectors, housings, and micro parts must be produced with high precision to ensure proper installation and operation of electronic equipment. The all-electric injection molding machine has an integrated injection seat with higher rigidity, a more stable structure, and more precise control. In addition, the linear guide rail has lower damping, more sensitive pressure detection, and more precise pressure control. Provide the precision required to produce these parts and minimize differences to ensure the highest quality standards. In addition to precision, the fast cycle time of the all-electric motor enables electronic manufacturers to produce many components quickly. The injection characteristics of all-electric injection molding machines for different application scenarios can also help manufacturers manufacture ultra-thin products at high speed to meet the characteristics of electronic devices that are getting smaller and more complex.

Electronics industry

Optical industry

In optical products, optical lenses, prisms, and lenses need equidistant teeth, through which the teeth can achieve the effect of the light band barrel in the specified spectral range. To achieve a uniform light transmission effect, a high-quality lens must have a smooth surface and clear texture. Therefore, the molding of optical products requires both precision and light transmission. The all-electric injection molding machine provides reliable injection molding solutions for the optical industry in terms of high-pressure control for molding, improved injection compression function, and the use of dedicated optical screws for optical products. All-electric motors ensure the precision and quality of products in the optical industry and reduce the scrap rate for enterprises, thereby reducing production costs and improving production efficiency.

Optical industry

The value brought by all-electric injection molding machines

All-electric injection molding machines have brought many advantages to industries such as automobiles, medicine, electronics, optics, etc. It ensures the precision and quality of products, reduces production costs, improves production efficiency, creates value for high-precision industries, and achieves higher precision, productivity and sustainability.

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