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Home / What functional-size injection molding robot is suitable for me?

What functional-size injection molding robot is suitable for me?

2024/03/25 By Topstar

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An injection molding robot is an automated robot used to replace manual labor in the injection molding process to grab, pick, and place raw materials and products. It can significantly simplify the production process and improve work efficiency. Different industries and injection molding machines should use robots with corresponding specifications and functions. So, how do you choose the robot that suits you and determine which functions are suitable for you? This depends on some relevant factors, which we will share below.

Evaluate the size and weight of your molded plastic

When you choose an injection molding robot, you must consider the size and weight of the plastic product you are molding. If you are producing more significant parts, you will need a robot with a more extended reach and higher payload capacity; if you are making smaller parts, you will need a robot with a shorter range and lower payload. Injection molding cycle time and throughput also influence the choice of injection molding robot. High cycle times require robots with higher speed and agility to meet production demands. Injection molding robots with advanced control systems and programming capabilities can optimize your cycle times and maximize throughput.

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Consider workspace constraints and injection molding machine compatibility.

The injection molding robot is installed above the injection molding machine to work, so we must also consider the space and compatibility of the injection molding machine. Factors such as the distance between the injection molding machine platens, the injection unit’s height, and the mold cavity’s position will all affect the robot’s positioning to the molding machine. If there is insufficient match between the two, the capture will not be in place, and an emergency stop will occur. Additionally, manufacturers must consider overhead clearance and access to auxiliary equipment when positioning the robot within the workspace. They must thoroughly assess the available space, identifying potential obstacles or limitations affecting robot placement and operation.

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Safety features of injection molding robots

Injection molding robots with safety features protect operators and equipment. Modern injection molding robots have collision detection systems that use sensors or cameras to detect obstacles or obstacles in their running paths. They can automatically stop or adjust the robot’s movement when accidents and collisions occur, preventing collisions with machines or other objects. Some injection molding robots also have safety controllers that monitor and control safety functions throughout the robot’s operation. These controllers oversee various safety-related tasks such as emergency stop functions, interlocking systems, and collision detection algorithms.

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Injection molding robot with intelligent manufacturing

The arrival of Industry 4.0 has made injection molding robots more intelligent. Injection molding robots with smart sensors and connectivity functions can collect real-time data on machine performance, process parameters, and product quality. This enables previous data transmission and analysis of different equipment, promoting remote monitoring, predictive maintenance, and proactive optimization of manufacturing processes. Using an Internet connection, they can oversee production processes, monitor equipment status, and troubleshoot problems from anywhere. Operators can access real-time dashboards, receive alerts, and remotely adjust robot settings or parameters through their application interface.

Vibration suppression function of injection molding robot

As a professional injection molding robot technology consultant, I am pleased to introduce you to vibration suppression, a key feature of modern injection molding robots designed to improve precision, stability, and quality in the manufacturing process. The active damping system used by injection molding robots can detect vibration through sensors and use actuators to generate reaction forces to reduce the impact of external vibrations on the handling and placement of parts. Manufacturers can integrate passive damping components, such as vibration-absorbing materials or dampers, into the robot’s structure or end-of-arm tooling to reduce vibrations transmitted from the molding machine or other sources.

Choose the robot that’s right for you

When choosing an injection molding robot, the most important thing to consider is the plastic parts you produce and the type of injection molding machine. Next are robots with intelligent manufacturing production, safety, and vibration suppression functions. Meet current production needs while providing scalability and adaptability in your manufacturing environment.

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