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What are Vertical Mixers and why you need them?

2022/06/27 By Topstar

vertical mixers

Vertical Mixers:

A Vertical blender is quick, precise, and adaptable. A vertical mixer is made of a cylindrical, hopper-shaped container or cone with a double or single screw vertically stacked through the center. The screw rotates at speeds of 95 – 200 rotations per minute and vertically carries incoming goods from the lower end to the top, where they are distributed and dropped by gravity. This sequence is done multiple times until a satisfactory blend is obtained. These mixers can be filled from the top as well.

They are ideal for combining free-flowing materials and temperature-sensitive or fragile items. Topstar Vertical mixers, available in various capacities ranging from hundreds to 25,000 liters in total, are particularly effective when minuscule trace components are combined in vast quantities of carriers or base material.

The procedure of vertical Mixer:

The procedure combines quick mixing, gentle tumbling, and complete discharge, resulting in minimal wear even when working with abrasive materials. Individual components are blended into a homogenous mix, then processed into customer-preferred forms, and packaged or supplied in a sequence of phases in feed manufacture. Mixing is one of the most critical procedures in the feed manufacturing process. Where the constituent elements are blended into their proper ratios and uniformity is disseminated throughout the overall mass, it is frequently overlooked.

The goal of mixing is to achieve a uniform blend:

A mixing error, or an unskilled person being slightly neglectful during mixing materials in a vertical mixer, can be the distinction between a high-quality final product and one that is barely worth purchasing. The nutritional value cannot be guaranteed if the components are not properly combined. At the same time, lousy mixing time and overfilling the Mixer are frequently cited as significant variances in end feed. Other factors that might affect mixer performance include the morphology of the components, component density, ingredient addition sequence, static charge, old, changed, or broken equipment, inappropriate mixer adjustment, bad mixer design, and cleanliness.

vertical mixers

Vertical Mixers in farms:

They are widely used in on-farm feed production. This is mainly owing to their lower cost; nevertheless, vertical mixers perfectly fit into on-farm feed arrangements due to their design. Vertical mixers have evolved to some extent throughout the years. Changes in animal feeding procedures have driven most of this transformation. The most frequent form of Mixer available in small cattle feed mills is a vertical mixer.

Vertical Mixers Have Four Applications:

  1. A mixer combines granules and materials of varying sizes, moisture levels, and bulk density to achieve perfect mixing, whereby any sample taken from the final product should have the same composition.
  2. The production level determines the mixer size, group size, ratio density, and frequency of the Mixer used.
  3. The materials are mixed by rotating the mixing blades at high speeds and moving the ingredients or combinations from the mixing center to the separate walls. A highly bent blade allows for gentle mixing while reducing the danger of breakage. It also allows for better material mixing.
  4. Vertical mixer machines are commonly employed in various industries, including construction, glassware, ceramics, feedstuffs, and bulk material or coating homogenization, because of their compact design and versatility.

Benefits of a Vertical Feed Mixer:

  • Here are some benefits to consider if you are considering a vertical feeding mixer.
  • These machines are simple to use and operate, require little maintenance, and are inexpensive.
  • These machines are very inexpensive to buy and operate.
  • These vertical mixers do not require any complex setup and are extremely simple to clean. 
  • Here are some pointers to help keep your new parts functioning efficiently and smoothly for as long as possible. You can also discover these products by contacting your local vertical feeding mixer dealer.
  • Because of its low capital cost, it is an excellent alternative for smaller-scaled farms and farmers with low ceilings.
  • The vertical feeding mixer can handle a wide range of feed components, including grain, ethanol co-products, dry hay, etc.
  • It is adaptable, allowing you to combine ratio elements in a single step.
  • The machine comes in a range of sizes and can be customized for a variety of uses.
  • Vertical feed mixers are less expensive than horizontal feed mixers.
  • Vertical mixers are more reliable and contain fewer parts.
  • In contrast to a horizontal mixer, a vertical feeding mixer is a complete system.
  • Because it is a packed machine, the vertical feeding mixer is much more suitable for small firms.
  • Its spiral design outperforms a horizontal one.
  • The vertical mixers are helpful for feedlots in addition to forage.
  • Vertical mixers can operate with all the components or ingredients.

Why are farmers using vertical mixers more often?

In addition to theoretical arguments, empirical data demonstrate the advantages of vertical mixing. Vertical mixing provides numerous benefits. The most important use is the accurate and quick formulation of the feeding ratio. Because it is not crushed, compressed, or heated throughout the chopping and mixing process, the processed material preserves all its intrinsic qualities. As a result, the diet is soft and distributed evenly, with preserved structural fiber, making it easily digested and ruminal for the cattle. Another advantage is the dependability parameter, primarily based on the ease of building the vertical blending system.

Using suitable quality materials ensures the operations’ dependability, which is crucial in this industry. Only the vertical blending method guarantees trouble-free hay cutting in free and rounder bales. Straw can also be handled for feeding or bedding. These advantages are many times more cost-effective than the expenses of labor, which are eliminated when loading with a loading milling cutter and a horizontal mixing wagon. The Mixer’s efficient discharge and simple access design provide a quick, effective cleaning with little chance of batch-to-batch pollution. At the same time, its gentle tumble motion assures low heat generation and energy consumption.

Why should you choose Topstar Vertical Mixers?

  • Our units provide users with quick and easy access to cleaning.
  • Topstar mixers are available in variable-capacity up to 25,000 liters, Low energy usage, and Minimal heat generated.
  • They provide quick performance.
  • Our mixers combine different types of raw material powder evenly, and sometimes fluid-adding equipment is required to add fluid nutrition additives for better mixing.

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