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What are the latest technological advances in mould temperature controller?

2024/06/07 By Topstar

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Injection molding requires precise and controllable temperature. Among the auxiliary equipment, the mould temperature controller plays a key role in regulating the mould temperature and ensuring the quality of the parts. With technology’s continuous advancement and iteration, Topstar has updated and upgraded them while maintaining the original technology. In this guide, we will discuss the latest technological advances with you so that different manufacturing industries can learn about the benefits they bring.

Touch screen controller for mould temperature controller

Unlike previous mould temperature controllers, we have added a dedicated touchscreen controller to provide highly accurate temperature management. Digital technology monitors and adjusts the temperature in real-time, and the intuitive interface allows users to adjust the settings easily. Compared with traditional temperature control systems, the outstanding advantage of the upgraded touchscreen controller is that it can save more than 35% of electricity. The entire touchscreen controller also includes an intelligent standby mode that reduces power consumption during idle periods. When the mold is not in use, the controller can reduce the temperature or shut down non-essential components, thereby further saving energy.

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Unique heating design

In the heating design of the mould temperature controller, we use a multi-zone heating method. This design can accurately control different parts of the mold and ensure that the temperature distribution across the entire surface is uniform, which can minimize hot and cold spots. In addition, they are suitable for use in different temperature control places, whether it is for injection molding, blow molding, extrusion, or other industrial processes. The multi-zone heating design is particularly beneficial for complex molds with different thermal requirements. It allows precise temperature management in each zone, thereby optimizing the entire process and ensuring high-quality output. By using high-efficiency heating elements and multi-zone control, our systems ensure efficient use of energy and reduce the amount of electricity required to reach and maintain the required temperature.

Automatic exhaust function of mould temperature controller

The automatic exhaust function is a key component in maintaining the effectiveness of the mold temperature control system. In injection molding, the mold and its temperature control channels may trap air and other gases. This trapped air hinders heat transfer efficiency and causes inconsistent mold temperature. Our upgraded automatic exhaust function can achieve uniform and consistent temperature regulation by efficiently removing trapped air from the system. Removing trapped air ensures that the heat transfer fluid can flow freely and fully to the mold surface. Improve the heat exchange process, thereby achieving more precise and stable temperature control.

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Isolation between the electrical control box and the fuselage

The isolation between the electrical control box and the fuselage is also an important upgrade in the design of our mould temperature controller. Traditionally, these components are located very close to each other, which causes heat to be transferred from the fuselage to the control box. This proximity can cause the electronic components in the control box to overheat, resulting in performance degradation and potential failure.

The upgraded mould temperature controller adopts an isolated design, using innovative technology to form a thermal barrier between the electronic control box and the fuselage. Heat transfer is reduced, providing better protection for sensitive electronic components in the control box. Through some high-performance insulating materials, heat transfer can be effectively blocked. It can ensure that the heat generated by the fuselage does not reach the control box. After the upgrade, the service life of the electronic components in the control box is extended, and the reliability of the mould temperature controller is improved.

Blowing and water return function

We have upgraded and added the blowing and water return functions to the mould temperature controller technology. The blowing function improves the cooling efficiency and control within the mould temperature controller. Directing a stream of air into the mold cavity helps promote rapid heat dissipation and accelerates the cooling process. The blowing function provides a more controlled and uniform cooling process. This helps prevent local overheating or uneven cooling, which can cause defects such as warping or shrinkage in molded parts.

The water return function is important for maintaining efficient and consistent temperature control within the mold. It ensures the effective circulation and management of cooling water used in the temperature control process. This continuous flow helps maintain a stable, consistent temperature within the mold, preventing overheating and ensuring even cooling. By maintaining a steady flow of water, the return water function optimizes the heat exchange process and maintains an optimal mold temperature.

Allowing you to get higher-quality products

The latest technology in mould temperature controllers allows you to reduce failures in injection molding. Different manufacturers can achieve higher precision, reliability, and efficiency in injection molding work through these innovations.

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