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What are the benefits of equipment interconnection for horizontal injection molding machine?

2024/11/22 By Topstar

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In current injection molding production, the product line of peripheral auxiliary machines is very long. Technical upgrades can provide customers with excellent equipment, but they do not necessarily guarantee customers’ production results. Topstar proposed the “injection molding process machine” concept based on existing technology to simplify customer production, management, and operation. It pays more attention to the system interconnection capabilities of horizontal injection molding machines and peripheral equipment and uses an integrated and open system. Realize the integration of the main machine, auxiliary machine, and automatic control, thereby improving the efficiency of the production cycle. In this guide, we will explore how equipment interconnection can enhance the performance of horizontal injection molding machine and the efficiency of entire injection molding production.

Providing horizontal injection molding machine efficiency through equipment interconnection

Equipment interconnection integrates software and hardware and continuously improves equipment intelligence through communication, control, optimization, and perception. By connecting multiple devices and systems, a control interface is realized to link with various devices, and the entire injection molding process, including injection molding pretreatment, plasticization, molding control, and removal process, is optimized. The best control of injection molding factors, such as temperature, speed, position, pressure, time, etc., is achieved through system integration interconnection, main and auxiliary machine combination, and sensing technology.

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Operators can monitor and adjust machine parameters throughout the production workshop in real-time through the centralized control system. For example, operators can immediately implement changes in injection speed, pressure, or mold temperature without manually accessing each machine. This interconnection reduces downtime and ensures optimal performance, even in high-volume production environments.

Improving the quality of horizontal injection molding machine production through interconnection

Product quality is a top priority, especially in the automotive, healthcare, and electronics industries. The automatic compensation function of the mold opening position brought by the interconnection with the injection molding robot can realize the precise grasping and placement of the injection molding robot during high-speed mold opening operation, making production more stable and efficient. The integrated operation is realized through the host call signal, and the control system automatically optimizes the removal process to improve the injection molding efficiency of the production line. It solves the product quality problem caused by ejection position deviation and uncoordinated suction time, resulting in removal failure and equipment alarm shutdown.

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The interconnected injection molding machine can communicate with the quality control system to ensure that each part meets precise specifications. For example, if there is a deviation in mold temperature or injection pressure, the system can immediately adjust the parameters or stop production to prevent part defects.

Cost savings from equipment interconnection

This integration can indirectly save costs when horizontal injection molding machines can interconnect equipment. Automatic coordination between injection molding equipment ensures precise injection volume and reduces errors, thereby minimizing material waste. For example, the interconnected system can detect inconsistencies in raw material feed rates or temperature fluctuations and make real-time adjustments to maintain consistency, preventing the overuse of expensive materials and minimizing scrap.

Plastic chair making machine

In addition, predictive maintenance reduces expensive breakdowns and repairs. By detecting wear early, manufacturers can schedule maintenance during planned downtime and avoid interruptions to production schedules. Interconnection enhances energy efficiency, allowing machines to operate synchronously, reduce idle time, and optimize power use.

Scalability and flexibility

Equipment interconnection improves the scalability and flexibility of horizontal injection molding machines and the entire production, allowing manufacturers to quickly adapt to changing market needs. You can integrate more machines into the interconnected network without interrupting existing workflows. The centralized control system automatically updates and coordinates new equipment to ensure seamless expansion. The software system of integrated control further enhances flexibility, allowing interconnected machines to store multiple molds and product configurations, allowing manufacturers to switch between production runs with minimal setup time. This reduces downtime and ensures that operations remain agile and responsive to customer needs.

Enhanced collaboration and transparency in manufacturing processes

The equipment connectivity of horizontal injection molding machines promotes collaboration and transparency at all levels of the manufacturing process. Providing a centralized operational view enables teams to work more effectively and make informed decisions. Engineers and operators can access real-time production data from anywhere to ensure everyone can achieve production goals. The connectivity of horizontal injection molding machines enables departments like design and production to communicate effectively and seamlessly, implementing new product designs or modifications. Transparency is further enhanced through digital dashboards and reporting tools. Stakeholders can track KPIs such as production output, horizontal injection molding machine utilization, and defect rates.

More flexible and scalable injection molding solutions

The equipment connectivity of horizontal injection molding machines pays more attention to customers’ production and operation results, providing a holistic injection molding solution rather than just a single device. This solution can meet customers’ comprehensive production efficiency and management needs.

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