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Home / Topstar standard type: 3 in 1 Compact Dehumidifying Dryer

Topstar standard type: 3 in 1 Compact Dehumidifying Dryer

2024/02/12 By Topstar

3 in 1 Compact Dehumidifying Dryer 1

Many customers use three devices for dehumidification and drying, which is very wasteful and takes up space. Therefore, we have launched a 3 in 1 Compact Dehumidifying Dryer. It combines three functions of dehumidification, drying, and feeding into one machine. The 3 in 1 design takes up no space and is small. It is especially suitable for places with high automation and multiple protection devices. It is ideal for areas with tight spaces.

3 in 1 Compact Dehumidifying Dryer 2

The 3 in 1 Compact Dehumidifying Dryer uses a Ceramics Honeycomb Rotor Dehumidifier

One of its core components is the ceramic honeycomb rotor dehumidifier. It comprises a rotating honeycomb structure made of ceramic materials with excellent hygroscopic properties, which can obtain low dew point (-40°) dry air with good stability. As ambient air passes through the honeycomb, moisture is adsorbed, effectively reducing humidity and ensuring the plastic pellets remain dry before entering the molding process. Additionally, the honeycomb structure maximizes the surface area available for moisture absorption, thereby increasing the system’s overall dehumidification efficiency.

Stainless insulated hopper dryer

We used stainless steel because durability, cleanliness, and energy efficiency were our primary considerations. The drying device of the 3 in 1 Compact Dehumidifying Dryer device adopts a Stainless insulated hopper dryer, which optimizes the drying of plastic particles and ensures corrosion resistance by guiding hot air upward through the plastic particles. This method ensures even heat distribution and prevents temperature changes from affecting drying efficiency. Introducing hot air from the bottom reduces heat loss, thereby improving energy efficiency, reducing costs, and enhancing the consistency of product quality.

Stainless autoloader for 2 -stage or 3- stage

Its feeding part uses a stainless autoloader for 2 -or 3-stage, emphasizing durability, cleanliness, and feeding accuracy. The multi-stage feeding mechanism allows precise material flow control, optimizing the injection molding process for various applications. Equipped with a shut-off valve, this device prevents residual material from accumulating in the pipeline between different production runs, eliminating the risk of cross-contamination and ensuring the purity of the injected material, ensuring no residual raw material remains in the feed pipe.

The 3 in 1 Compact Dehumidifying Dryer adopts PID temperature control system

Because traditional drying and dehumidification systems are inaccurate in temperature adjustment, causing temperature differences to affect product quality, we use a PID temperature control system on the 3 in 1 Compact Dehumidifying Dryer to improve the accuracy and responsiveness of temperature adjustment, as well as maintain Dew point stability. By ensuring dew point stability, injection molding equipment prevents moisture from forming within the plastic pellets, minimizing the risk of defects and ensuring the production of a high-quality end product.

3 in 1 Compact Dehumidifying Dryer adopts multiple fault intelligent alarms

In traditional dehumidification and drying systems, the alarm system is relatively simple and can only detect one or two problems. This leads to many issues that require us to find manually, which consumes time and workforce. The 3 in 1 compact dehumidifying dryer integrates various intelligent fault alarm systems, including three-phase power reverse phase shortage alarms and phase loss alarms, heater failure alarms, fan overload alarms., etc.

It monitors the power supply and alerts the operator during phase reverse or loss, ensuring proper power distribution. If the system detects a heater failure, it triggers an alarm to prevent potential issues such as drying or insufficient dehumidification. It can also monitor fan performance and trigger alarms in the event of overload. Prevents fan overload to maintain consistent airflow and efficient materials.

Improve injection molding drying level

With the advent of the intelligent era, we are no longer limited by the low-efficiency injection molding drying mode in the past, so the emergence of the 3 in 1 Compact Dehumidifying Dryer is precisely to enable more injection molding manufacturing to move towards intelligent and efficient work. This way, we can improve operational efficiency and create more reliable products.

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