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The overall solution for the injection molding machine of medicine bottle caps

2024/09/09 By Topstar

Electric injection molding machine(10)

There are strict regulations and quality requirements for procuring medicine bottle caps in the pharmaceutical industry, so when producing medicine bottle caps, it is necessary to use a dedicated injection molding machine. These caps not only seal the medicine bottles but also ensure product safety, tamper-proof, and meet strict hygiene standards. At Topstar, we can provide comprehensive injection molding machine solutions designed specifically for medicine bottle cap manufacturers. The injection molding solution combines cutting-edge technology, central control, and automation to optimize production efficiency and ensure product quality. So, we will present you with our complete solution for manufacturing medicine bottle caps in this article.

Importance of dedicated injection molding machine for medicine bottle caps

The production of medicine bottle caps requires a dedicated injection molding machine that meets the high standards of the pharmaceutical industry. They are produced precisely to ensure a perfect fit on the bottle, maintain an airtight seal, and prevent contamination. Topstar’s TE160II electric injection molding machine is equipped with the latest technology and is the second generation of a new electric injection molding machine. Servo’s self-drive drive ensures that each medicine bottle cap is produced with unparalleled precision. High molding performance can make the bottle cap molding more stable, and the highly stable imported control system can produce consistent results with high output while complying with strict quality control standards. With Topstar’s overall injection molding solution, you can achieve faster production time, reduced waste, and higher product safety.

High-rigidity and low-friction mechanical structure

One of the outstanding features of the TEII160 electric injection molding machine is its high-rigidity mechanical structure. This rigid frame withstands the powerful forces generated during the injection molding, providing unparalleled stability and accuracy. By reducing vibration and mechanical deformation, this structure ensures that the injection and clamping components remain aligned, allowing for accurate cavity filling and consistent part quality for medicine bottle caps.

High-rigidity and low-friction mechanical structure

The low-friction mechanical design of the TEII160 is essential to reduce wear on machine components, especially in areas where movement is constant, such as the injection unit and screw mechanism. By reducing friction, the TEII160 ensures smoother and more controlled movement throughout the injection cycle, improving material flow and mold filling accuracy. At the same time, the low-friction design also helps improve the machine’s energy efficiency. Machines require less energy to overcome friction, which improves efficiency and reduces energy consumption.

User-friendly interface

The personalized interactive page is the most prominent feature of the central control system of the TEII160 electric injection molding machine. Operators can easily navigate the control panel, which provides real-time data and customizable settings for all aspects of the molding process. The clear and user-friendly touchscreen display lets operators quickly adjust parameters such as temperature, pressure, injection speed, and cycle time.

This ease of operation shortens the learning curve for new users while improving overall productivity. The central control system provides comprehensive real-time monitoring of all machine operations, including injection molding machines, injection molding machine robots, etc. Operators can continuously track key parameters such as material temperature, injection pressure, and clamping force to ensure the process stays within specified limits.
This real-time data collection capability enables quick adjustments during production, ensuring consistent product quality and reducing the likelihood of defects.

Non-contact tie rod and moving mold linear guide

Traditionally, tie rods in injection molding machines require regular lubrication to reduce friction between moving parts. This lubrication process, while necessary, often leads to environmental contamination, especially when oil or grease leaks onto the mold or final product. In fields such as medical, food, and electronics manufacturing, even small amounts of contamination can compromise the integrity of the product.

Non-contact tie rod and moving mold linear guide

The TEII160 electric injection molding machine solves this problem with its non-contact tie-rod design. By eliminating direct contact between the tie rods and other moving parts, the machine removes the need for lubrication and reduces the risk of contamination. The movie mold linear guide ensures smooth and precise movement of the mold during the clamping and injection phases, reducing drag and providing enhanced stability during operation. The low-friction motion improves mold alignment accuracy and ensures even pressure distribution throughout the cavity. This improves part quality by reducing the likelihood of defects such as warped caps or uneven wall thickness.

Injection molding machine overall solution

The injection molding overall solution provides injection molding machines and includes related auxiliary equipment. TEII160 is designed to be easily integrated with peripheral auxiliary machines, such as injection molding robots, conveyor belts, material handling systems, and mold temperature controllers. This integration allows automation of all stages of the injection molding process, from material feeding to part removal. Integrating with auxiliary equipment, TEII160 supports fully automatic production lines, improves overall efficiency, and achieves continuous, uninterrupted operation.

To facilitate smooth communication between TEII160 and auxiliary equipment, Topstar uses standardized communication protocols, such as the MODBUS RTU communication protocol. This universal language ensures real-time data exchange and synchronization between the molding machine and peripheral equipment, achieving precise control and monitoring of the production line.

Complete injection molding solutions for medicine bottle caps

Topstar’s total injection molding machine solution can meet the specific needs of manufacturers producing medicine bottle caps. From precise control and energy efficiency improvement, the TEII160 electric injection molding machine provides you with everything you need to deliver high-quality, safe, and cost-effective medicine industry caps. At the same time, Topstar can offer tailor-made injection molding solutions for different industries, bringing continuous support and innovation.

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