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Home / Several reasons why you should use a horizontal injection molding machine

Several reasons why you should use a horizontal injection molding machine

2023/02/24 By Topstar

TM II injection molding machine

There are many types of injection molding machines for plastic molding, and horizontal injection molding machines are one of them. They have a wider range of clamping forces, ranging from 30 tons to 4,000 tons, and can produce large products. Whether you are producing plastic parts for automobiles, consumer electronic devices, medical devices, or packaging materials, a horizontal injection molding machine has many advantages that can optimize your molding process. In this guide, we will explore why plastic product manufacturers should choose horizontal injection molding machines over other types of injection molding machines and how horizontal injection molding machines can help you improve your injection molding process.

Horizontal injection molding machine: ideal for high-volume production

One of the most common reasons for using a horizontal injection molding machine is that it is suitable for high-volume production. Horizontal injection molding machines are more capable of efficiently handling large-scale manufacturing processes, and their structure allows for fast injection and fast cooling cycles, which is crucial for industries that require high-volume plastic products.

In a horizontal injection molding machine, the system places the injection unit horizontally to inject molten plastic into the mold cavity, which allows for efficient material flow. This horizontal arrangement also helps the machine run at high speeds without sacrificing precision. In addition, horizontal injection molding machines are more efficient because they can support multiple cavities and complex mold designs, which is critical for the high-volume production of complex parts. By optimizing production cycles, manufacturers can reduce overall costs and meet the growing demand for mass-produced plastic products without compromising quality.

Using electric injection molding machines to optimize customer production management(1)

Higher precision and better control with horizontal injection molding machine

Precision and control ensure that products meet quality standards for injection molding. Horizontal injection molding machines provide excellent control, resulting in more accurate part dimensions, tighter tolerances, and better surface finish. This high level of precision is fundamental in industries such as medical device manufacturing. At the same time, most horizontal injection molding machines will use advanced controls that allow operators to fine-tune parameters such as injection speed, pressure, and temperature. This level of control ensures that each injection cycle produces consistent and high-quality parts, reducing the need for post-production adjustments or repairs. In addition, their ability to maintain consistent pressure and temperature during injection and cooling helps minimize defects such as warping, shrinkage, and sink marks.

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Cost-effectiveness and energy saving

Horizontal injection molding machines offer significant cost savings compared to other machines due to their optimized design and operating efficiency. Manufacturers can reduce waste and minimize material costs by reducing cycle time and improving the consistency of the molding process. The cost-effectiveness of horizontal injection molding machines is also reflected in their energy-saving capabilities. Designers design these machines to consume less energy while maintaining high performance, which can significantly save electricity bills. By adopting energy-saving servo motors, hydraulic systems, and temperature regulation technology, horizontal injection molding machines can operate with lower power consumption, making them more sustainable and cost-effective in the long run.

Versatility in material processing

Another significant advantage of using horizontal injection molding machines is their versatility in material processing. Horizontal machines are compatible with various thermoplastics, thermosets, and specialized compounds and additives. Whether using engineering plastics such as ABS, polycarbonate, nylon, or other essential materials, horizontal injection molding machines can handle it. This versatility enables manufacturers to produce a wide variety of products. At the same time, the design of horizontal injection molding machines is also easy to integrate with auxiliary equipment such as robotic arms and mold temperature controllers to achieve integrated injection molding processes and improve the efficiency of the entire injection molding process.

More intelligent and digital

Intelligent and digital production workshops are standard in today’s plastic manufacturing industry. Horizontal injection molding machines can be integrated with surrounding injection molding robots, mold temperature controllers, and other auxiliary equipment through a unified communication language to achieve “injection molding process integration,” which can monitor the molding cycle, mold temperature control, etc. This intelligence speeds up production and reduces the risk of human error, which is particularly important in industries that require high precision and repeatability. “Injection molding process integration” can also enhance the machine’s ability to perform quality control checks during molding, ensuring that defective parts are identified and removed from the production line before they reach customers’ hands. Manufacturers can reduce labor costs, improve safety, and increase production speed by making key processes intelligent and digital.

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Make better injection molding production.

The various advantages of horizontal injection molding machines include their ability to help improve production efficiency, product quality, and cost-effectiveness. Whether you are looking for higher precision, faster cycle time, lower energy consumption, or intelligence, horizontal injection molding machines are a versatile solution that can meet the needs of various industries.

 

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