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Home / Plastic injection molding equipment suitable for high-end manufacturing industries

Plastic injection molding equipment suitable for high-end manufacturing industries

2024/12/25 By Topstar

Plastic injection molding equipment 1

Plastic injection molding equipment has become essential in aerospace, electronics, electrical appliances, automobiles, etc. In these high-end manufacturing industries, the auxiliary equipment around the injection molding machine and the materials and production processes used must meet the most stringent standards and put forward higher requirements. Therefore, the plastic injection molding equipment created by Topstar can better play its value in the field of injection molding with its precise control and intelligent properties and help the high-end manufacturing industry gain market opportunities.

Plastic injection molding equipment: intelligent injection molding servo manipulator

One plastic injection molding equipment used in high-end manufacturing is the injection molding servo manipulator. The entire series of manipulators focuses on achieving customers’ needs for safety, intelligence, precision, and energy savings and has become a standard item for the injection molding factory to upgrade from automation to intelligence.

Topstar’s self-developed control system supports software upgrades and updates, injection molding machines to call manipulator signals, integrated linkage, and more precise control. At the same time, the manipulator incorporates a dual system, allowing customers to choose freely and program the required special actions. Combined with the fully self-developed five-in-one servo drive, it provides a robust algorithm for the injection molding robot. It makes it more precise, energy-saving, and intelligent, with strong functional scalability and flexibility, and can add back-end automation processes according to customer needs.

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At the same time, the robot protection technology adopted can significantly improve the protection ability when facing a torque exceeding the set torque, effectively reduce the potential damage to the customer’s mold, injection molding machine ejector, and products, and further improve production efficiency and equipment stability.

Plastic injection molding equipment with precise control of mold temperature

In injection molding, maintaining precise temperature control throughout the process can obtain high-quality parts. Topstar’s mold temperature controller is divided into: water mould temperature controller (120℃~180℃), oil mould temperature controller (200℃~320℃), heating power is 8~36KW, water pump power is 1~5HP, and there are two series of single-stage temperature control and double-stage temperature control to choose from to meet the needs of different customers. Based on the temperature PID algorithm control, the temperature control accuracy can reach ±0.1℃, ensuring the uniformity of temperature, and it also has an over-temperature protection mechanism to better ensure the yield rate of plastic products.

The open communication interface can realize interconnection with other plastic injection molding equipment, improve the collaborative efficiency of the entire production process, and make the mold temperature system more intelligent. At the same time, automatically recording equipment operation status and alarm logs can improve fault response speed and maintenance efficiency and reduce downtime.

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An injection molding chiller makes refrigeration more efficient

An injection molding chiller can quickly and effectively dissipate heat from the mold during injection molding and is used to maintain the required temperature range of the mold during the entire cooling stage of the injection molding cycle. Topstar’s refrigeration circuit design enables faster cooling, which allows the injection molding process to occur in a stable, low-temperature environment, improving product quality and production efficiency. The compressor and electrical components used ensure the stability and reliability of equipment operation. With the support of the self-developed control system, operators can link it with the injection molding machine, monitor the equipment status in real-time, and record the operation and alarm logs. It also supports the machine’s reservation one week in advance, which is more convenient for customers when managing production.

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Three-in-one drying and dehumidification system

Among plastic injection molding equipment, the drying and dehumidification system provided by Topstar integrates three functions: drying, dehumidification, and transportation. It has a closed feeding circuit, which effectively prevents the dried raw materials from getting damp again due to contact with the outside air, improves the production line’s overall efficiency and management convenience, and ensures the consistency of the product. The heating and drying barrel modules adopt a double-layer insulation design to reduce energy consumption and prevent high-temperature burns.

The high-performance dehumidification system can continuously provide dry gas with a dew point of -40℃, which is particularly suitable for drying raw materials such as PA, PC, PBT, PET, and other engineering plastics with strong hygroscopicity. It can maintain the dryness and quality of the raw materials and improve the product yield. In addition, the equipment has safety functions such as over-temperature protection and motor overload to further ensure the safety of equipment operation.

Drying and Dehumidifying System 9-1

Self-developed injection molding machine: realize multi-device interconnection

The injection molding machine is the core of plastic injection molding equipment. Topstar has developed an “injection molding process integrated machine” on its self-developed control system. It has realized an integrated joint adjustment robot, mould temperature controller, three-in-one machine, and other equipment to achieve your process guarantee from raw materials to products. These machines can be optimized for specific applications, materials, and production environments, providing high flexibility and adaptability.

For high-end manufacturing industries such as medical devices, aerospace, and electronics, the ability of integrated intelligence ensures that complex parts with strict tolerances and high-performance requirements are produced with high efficiency and minimal waste. In addition, injection molding machines with “injection molding process integrated machine” can enable manufacturers to better control the entire production process, integrate cutting-edge intelligence, real-time monitoring systems, and data analysis, and maximize efficiency.

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Achieve the manufacture of the best injection molded products

Plastic injection molding equipment such as servo manipulators, mold temperature controllers, chillers, three-in-one systems, and self-developed injection molding machines can help high-end manufacturing industries optimize production, improve injection molding efficiency, and improve part quality. Through the core concept of “injection molding process integrated machine”, customers can achieve process guarantees from raw materials to products, escort customers’ efficient and stable production, and simplify injection molding.

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