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Home / Innovative technologies from Chinese Injection molding machine manufacturer

Innovative technologies from Chinese Injection molding machine manufacturer

2024/02/02 By Topstar

Injection molding machine manufacturer 50

As a manufacturer of complete solutions for injection molding automation, Topstar Technology is ahead of its peers with three core technologies in the era of Industry 4.0. In the following, we will tell you what the core technologies of the injection molding machine manufacturer is in the intelligence era and how. Let the manufacturing industry realize fully automated operations.

Core control system

Control system Compared with the human brain, the control system in injection molding equipment can accurately control the entire equipment. Our robot controller platform integrates motion control, PLC control, and network control. It achieves integrated control with the Topstar injection molding machine controller. The overall process software programming environment complies with the IEC61131-3 international standard, supports EtherCAT, RTEX, MECHATROLINK, CAN, and other industrial bus communication protocols, and integrates a wealth of injection molding industry processes. The package significantly improves the collaborative efficiency of the injection molding machine and the robot. It can adapt to universal six-joint, Delta, SCARA, and non-standard structure robots.

Core control system
Core control system

Open servo system

A servo system is a motion control device, including a driver and a motor, that can accurately control mechanical components’ position, orientation, and status. In industrial robots, it is generally installed at the “joints” of the robot. The more joints, the higher the flexibility and accuracy of the robot, and the greater the number of servo systems used.

The five-in-one servo drive system independently developed by Topstar is specially developed for injection molding robot loading and unloading. It realizes a five-axis in-one design and has the characteristics of high integration, small size, low cost, and easy installation. Under normal circumstances, controlling five servo motors requires five servo drives, but we combine five drives into one drive, a five-in-one drive. It is equivalent to one servo driver directly controlling five servo motors, which reduces the overall space, reduces the total cost, and saves space. Successfully solved the problem of finished product deformation caused by collision during automatic mold opening and grabbing of injection molding machines for customers.

Open servo system
Open servo system

Visual system

Another independently developed vision system can realize positioning, measurement, code reading, OCR, detection, and other functions. The software is simple to operate, uses visual programming, and integrates a wealth of visual operators and logic control tools. At the same time, it supports multi-task and parallel task running modes and full data connection, and it is simple and intuitive. It integrates rich communication functions and supports network ports and port channels. The recognition accuracy is exceptionally high, with the size reaching 0.01 pixels and the angle positioning accuracy reaching 0.01°. Multi-industry applications cover 3C, new energy, optoelectronics, sheet metal, auto parts, and other industries. It supports SCARA, delta, six-axis robots, and other robots.

Visual system

Core Injection Molding Machines from Injection Molding Machine Manufacturers

“The traditional electric injection molding machine controller will have a communication delay of several milliseconds, resulting in poor quality control during injection molding.” Our customer reported this problem to us that has been bothering him. In response to this problem, we developed the TE II electric injection molding machine and adopted an innovative control method. The intelligent drive control mode reduces the impact of communication delays on the high-speed operation of the servo motor and improves the accuracy of position, speed, and pressure control. , the response speed is increased by 8-16 times. Make injection molding equipment more intelligent to reduce the number of debugging times for production line operators and significantly improve work efficiency.

Injection Molding Machine 67

Injection robots from injection molding machine manufacturers

As an injection molding machine manufacturer with years of industry experience, our injection robot has been updated to the fifth generation. In this generation, the “five-in-one servo-driven manipulator” technology we adopted has achieved precision, energy-saving hardware, and integrated software communication to meet customers’ needs for precision, energy-saving, and intelligence. Through this technology, the removal control is more precise, and the maximum power of each axis is 750W. Improved robot power. At the same time, they have native languages integrated with injection molding auxiliary machines and injection molding machine systems, making equipment interconnection an extension of the system rather than just a communication connection. This solves problems such as failure to take out and equipment alarm shutdown due to ejection position deviation and uncoordinated suction time.

Injection robots 67
Injection robots 67

Make industrial manufacturing better

As a Chinese injection molding machine manufacturer, Topstar has achieved synchronization with global standards, so we will continue to provide customers with intelligent manufacturing, energy-saving manufacturing, and other solutions through our innovative technologies. Therefore, as the manufacturing industry develops, we will gradually help companies realize smart factories.

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