Injection molding robot in the overall solution of injection molding

Injection Molding Robot

2024/09/13 By Topstar

In the previous two articles, we introduced the injection molding machine and mold temperature controller in the overall solution of injection molding. The most important automation part in injection molding also includes injection molding robot, which provide higher precision, efficiency and consistency for the production of plastic parts in a range of industries from automobiles to consumer goods, replacing manual labor on the one hand and reducing the defective rate on the other. In this guide, we will explore the key role played by injection molding robots in the overall solution and how they benefit various industries seeking efficient and economical solutions.

Differences of Topstar injection molding robots

Different from most injection molding robots on the market, their systems are smarter and can support software upgrades and updates through self-developed control systems. At the same time, they support injection molding machines to call injection molding robot signals, integrate linkage, and make control more precise. It also has a built-in dual system, allowing customers to choose freely and program special required actions.

More flexible expansion Fully self-developed five-in-one servo drive, providing powerful algorithms, more precise, more energy-saving and more intelligent. At the same time, advanced injection molding robot motion control technology is also used to ensure that the robot can move smoothly and accurately according to the predetermined contour when executing complex trajectories or paths, thereby improving the production quality and efficiency of the workshop, safer operation protection technology significantly improves the protection ability of the injection molding robot when facing a torque exceeding the set torque, effectively reducing potential damage to customer molds, injection molding machine ejectors and products, and further improving production efficiency and equipment stability.

Intelligent injection molding robot

Make the Topstar injection molding robot more intelligent with the self-developed control system. Unlike standard systems, Topstar’s control system is designed with future scalability in mind. It supports regular software upgrades and updates, allowing customers to access the latest technological advances without replacing hardware. With this feature, manufacturers can easily adapt to changes in production needs or add new features. Including additional features such as better optimization algorithms and more efficient control mechanisms, customers can update their systems accordingly.

Another intelligent aspect is the built-in dual system. This feature enables customers to switch between two different operating systems according to their specific production requirements. This flexibility gives companies the freedom to customize the performance of the robot for other tasks, ensuring the highest efficiency for a variety of applications. The high degree of autonomy in design minimizes the need for constant human supervision. The integration of intelligent control mechanisms also meets real-time monitoring, self-adjustment and troubleshooting functions.

Make injection molding more precise

In order to solve the problem of insufficient precision of the injection molding machine, the Topstar injection molding robot introduces a new vibration suppression function. During the injection molding process, slight movement or vibration of the robot arm can negatively affect the accuracy of part removal, especially in delicate applications such as insert molding. The vibration suppression function works by actively detecting and minimizing unnecessary movements that may occur during operation. Ensure that the robot arm moves smoothly and consistently, even at high speeds, without slight vibrations or oscillations.

Typically, as the speed of the robot increases, the possibility of errors due to uncontrolled movement or vibration also increases. The vibration suppression function solves this challenge, allowing the robot to operate at higher speeds without compromising accuracy.

Reduce overall energy consumption by 10% and save 10% of electricity

Topstar’s injection molding robots can also focus on energy efficiency, which can help manufacturers reduce electricity costs and minimize energy waste. The adoption of Universal DC Bus technology reduces overall energy consumption by 10%, allowing the energy generated during robot movement to be efficiently stored and reused rather than wasted as heat.

The Universal DC Bus system works by sharing power between the robot’s axes, which is transferred to another axis that is accelerating, effectively recovering energy within the system. This continuous flow of power reduces the need for external energy input, thereby reducing power usage by 10%.

Another key feature that helps the Topstar injection molding robot save energy is the Servo Auto-Off feature. This feature allows the robot to automatically shut down when the servo motor is not actively in use. The system turns off the servo motor instead of keeping it in an energy-consuming state, reducing unnecessary power consumption.

Topstar Link Application Platform

One of the most powerful features of the Topstar Link application platform is real-time remote monitoring. This feature allows manufacturers to supervise their injection molding robots from any location. With the platform’s intuitive interface, operators can track the status of multiple machines at the same time and immediately identify any problems when they occur.

In addition, they can also perform equipment operation and data statistics, which can collect and compile comprehensive data on the operating performance of the injection molding robot. The data includes metrics such as cycle time, production output and energy consumption, which are critical to understanding the efficiency and effectiveness of the molding process. Topstar Link also provides data analysis tools to help manufacturers gain deeper insight into their injection molding operations. By analyzing the collected operational data, the platform can provide recommendations to improve efficiency and reduce energy consumption.

Importance to Modern Injection Molding

Injection molding robots are an important part of the overall injection molding solution, making the entire injection molding process more efficient and intelligent. At Topstar, we are more focused on providing complete injection molding solutions that integrate advanced robotic systems tailored to your specific production needs.

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Injection molding robot in the overall solution of injection molding