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Injection molding machine with a low failure rate

2024/04/17 By Topstar

Injection molding machine with a low failure rate

Injection molding machines enable various industries to produce high-quality plastic products in large quantities, so the failure rate of injection molding machines is critical. Suppose the injection molding machines you use have a high failure rate. In that case, they will frequently shut down and alarm during the production process, affecting the overall surrounding injection molding robots and auxiliary equipment and the overall production efficiency. Therefore, this article will introduce the characteristics and importance of an injection molding machine with a low failure rate.

The importance of low failure rates in injection molding

The low failure rate in injection molding can directly impact production efficiency. Since injection molding operates at high speed and is produced in large quantities, even minor failures will have a major chain reaction throughout the production process, resulting in extended product delivery. Time and so on. Therefore, reducing machine breakdowns can increase throughput and meet timely production targets.

In addition, maintaining a low failure rate in injection molding can also ensure product quality and consistency. Generally speaking, plastic product parts have strict size and surface finish requirements. High or inconsistent failure rates can lead to defects such as burrs, sink marks, warping, etc., compromising the integrity and functionality of the final product. By keeping failure rates low, manufacturers can achieve the highest quality control standards and reduce scrap and rework.

The main features of low failure rate injection molding machines

Injection molding machines with low failure rates will have several key features to improve reliability, efficiency, and productivity in the production process. The first item is to use highly stable and high-rigidity formwork to provide stable dynamic support and make the opening and closing of the mold more stable. The second item is to use extremely low injection speed and high-performance injection molding robot grabbing. The third item is the modular design, allowing them to adapt to various working conditions. The fourth item is that the simple operation interface can make maintenance easier. The most critical of these are the first three.

High-rigidity formwork features

The key feature of high-rigidity formwork is its strong structure, which is made of high-strength steel with high tensile strength, hardness, and wear resistance. Manufacturers can achieve the stiffness and stability needed for reliable and repeatable injection molding operations using high-quality materials and precision machining techniques. In addition, the design of the highly rigid formwork is optimized to effectively disperse and withstand the forces generated during the injection molding process. Their wide supporting feet provide stable dynamic support, making the opening and closing of the mold smoother while enhancing the rigidity and anti-deflection capabilities of the template, ensuring uniform pressure distribution throughout the mold cavity. It reduces the risk of premature wear or failure of critical components such as guide rails, clamping mechanisms, and ejection systems. Thereby reducing the failure rate of the injection molding machine.

Injection molding machine 100

Features of extremely low injection speed

Extremely low injection speed is one of the important features to ensure a low failure rate of an injection molding machine. The extremely low injection speed ensures gentle and gradual filling of the mold cavity, reducing shear that may cause defects such as streamlines and burn marks in finished parts. Failure problems of shear force and pressure fluctuation. By operating at extremely low speeds, the injection molding machine reduces the shock and vibration associated with high-speed injection, reducing wear and fatigue on key components such as screws, barrels, and clamping systems, thereby reducing failure rates. Thereby reducing the failure rate of the injection molding machine.

Injection molding machine 102
Injection molding machine 101

Features of modular design

The modular design can adapt the injection molding machine to various working conditions according to production requirements. Manufacturers can configure and customize the machine to meet specific needs by breaking down the machine into interchangeable modules or components. Additionally, the modular design is easy to assemble, install, and maintain, reducing downtime and minimizing disruption to production schedules. Standardized interfaces and connections between modules simplify the integration process, allowing for quick set-up and commissioning of the injection molding machine. Modular components can be easily accessed and replaced, making routine maintenance and repairs easier. Reduce the problem of failure due to mismatch between modules.

Keep your injection molding shop with a low failure rate

An injection molding machine with a low failure rate can bring great returns to plastic manufacturers. Reducing the failure rate a little can improve the efficiency of injection molding and bring substantial returns. As more and more manufacturers require reliable and high-performance equipment, investing in injection molding machines with low failure rates is a long-term success option for various industries.

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