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Home / How do injection molding machine manufacturers provide intelligent injection molding solutions?

How do injection molding machine manufacturers provide intelligent injection molding solutions?

2024/09/06 By Topstar

Injection molding Whole plant solution（9）(1)

What distinguishes Topstar from other injection molding machine manufacturers is that it provides users with not only injection molding machines but also intelligent injection molding solutions. Industry 4.0 makes the injection molding industry and other manufacturing industries more intelligent, so we not only make products intelligent but also make users’ factory workshops intelligent. Intelligent injection molding solutions can improve productivity, improve quality, and reduce waste while reducing costs and shortening delivery time.

Injection molding machine manufacturers: intelligent injection molding whole plant solution

What is different from other injection molding machine manufacturers is that the intelligent injection molding solutions provided include factory planning, injection molding automation production lines, and data management. In the past, injection molding was a laboratory-intensive process that required constant supervision and manual adjustments. However, today, advanced intelligent management technologies and injection molding systems improve the efficiency and accuracy of the injection molding process.
The injection moulding automation production line can control all aspects of the moulding cycle, from injection moulding machines + auxiliary equipment to front-end automated central feeding, back-end robot automation modules, data management MES modules, and so on. It achieves more consistent production and minimizes human errors, ensuring that each part is manufactured according to precise specifications to support the integrated design, production, and maintenance of an intelligent manufacturing platform.

Injection molding machine + auxiliary equipment

Topstar divides its injection molding machine series into the TMll series, the TEll electric injection molding machine series, and the TH series direct pressure injection molding machine. Different from other injection molding machine manufacturers, Topstar uses a self-developed control system, which can communicate and interconnect with related auxiliary equipment while performing injection molding. The TMll series injection molding machine adopts the classic inward-turned five-point machine hinge structure, with stable and reliable performance and higher overall cost performance. At the same time, it adopts servo motors and internal gear pumps with fast response speed, stable pressure, and good energy-saving effects. In addition, it also has a double-cylinder balanced injection structure and CNC back pressure setting, which makes melting, injection, and pressure holding more stable.

Injection molding equipment( 1)

Tell series is a new second-generation electric injection molding machine developed under the Topstar PID process. Compared with the first generation of tops, it has higher molding performance, precision and stability, and higher reliability. The non-contact tie rod does not require lubrication to reduce pollution. High-performance pressure holding capacity can also make thick-walled products molded in one go.

TEII injection molding 0_1machine

The TH injection molding machine series adopts a direct pressure central clamping structure, which can evenly distribute the clamping force on the mold projection, reduce machine plate deformation, product flash, achieve uniform product wall thickness, and long mold life.

TM470II-Injection-Molding-Machine
TH-2200-Straight-Pressure-Injection-Molding-Machine

Material Centralized Feeding System

The Material Centralized Feeding System is an integrated material handling solution that automatically transports raw materials, such as plastic pellets, to multiple injection molding machines from a central location. The system replaces traditional manual material feeding methods, ensuring that the machines receive a steady, consistent flow of material without human intervention.

Material Centralized Feeding System

Core features

Automated material delivery: The system uses pneumatic conveyors to automatically deliver materials from a central warehouse to the injection molding machines. Sensors and control systems ensure that each machine receives the correct amount of material as needed, preventing shortages or overfilling that lead to inefficient production.

Real-time monitoring and control: The system is equipped with real-time monitoring capabilities, allowing operators to oversee the material supply process from a central console. The feed rate can be adjusted to the specific needs of each machine, optimizing the flow of materials throughout the production line.

Contamination-free handling: One of the main advantages of this automated system is its closed-loop design, which reduces the risk of contamination. By minimizing human contact with raw materials, the system ensures that materials remain clean and free of debris, thereby improving the quality of the finished product.

Energy-saving operation: The central feeding system only operates when materials need to be delivered to the machine, thereby minimizing energy consumption. This energy-efficient design reduces operating costs while also contributing to a more sustainable manufacturing process.

T-MES Intelligent Manufacturing Execution System

MES is a production management system for the workshop execution layer, which integrates production from production plan execution, production process monitoring, equipment operation management, product quality and traceability, personnel scheduling, billboard display and multi-dimensional other output. Plastic manufacturers can integrate data collection and analysis functions into their machines to provide real-time insights into the molding process. The machine embeds sensors and monitoring systems to track key parameters such as temperature, pressure, flow, and cycle time. The system then analyzes this data to identify trends, detect anomalies, and optimize production processes.

T-MES Intelligent Manufacturing Execution System

By leveraging the power of data, manufacturers can make informed decisions, improve the efficiency and quality of injection molding operations and arrange work reasonably. For industries such as medical devices or aerospace, where precision and quality are critical, data-driven injection molding solutions ensure that each component meets strict regulatory and performance standards.

The future of intelligent injection molding solutions

Through automation, data analytics, Industry 4.0, industrial intelligence, and energy-saving technologies, companies in multiple industries can be provided with the tools they need to remain competitive in a rapidly changing market.

Whether it is improving precision in the medical device industry, increasing efficiency in automotive production, or reducing material waste in consumer goods manufacturing, Topstar, as an excellent injection molding machine manufacturer, is providing solutions that drive innovation and success. Whether you want to improve efficiency, reduce costs, or improve product quality, our smart injection molding solutions can help you achieve a comprehensive service platform for smart manufacturing.

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