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How can phone case maker machine improve traditional production processes?

2024/12/04 By Topstar

phone case making machine 1-2

Injection molding is one of the leading manufacturing processes for producing plastic phone cases. Traditional injection molding has served these companies well over the past few decades. However, as consumer demand for high-quality, durable, and aesthetically pleasing mobile phone accessories grows, plastic phone case manufacturers need to find ways to optimize production and improve molding efficiency and quality. Topstar can provide exclusive injection molding solutions for customers with different materials and quality requirements. The core phone case maker machine solves the shortcomings of traditional production. Therefore, this blog post will explore how they improve conventional injection molding production.

Phone case maker machine optimization to improve production speed

Traditional mobile phone case manufacturing machines must be faster in production, resulting in longer delivery time and slower output speed, affecting product delivery date. Topstar’s phone case maker machine uses electroplated screws and temperature-controlled unloading to make production more efficient and make the application range of the rubber more comprehensive. In addition, oblique double-shot cylinders and linear guides are also used to make the injection more accurate and stable. By upgrading the two hardware systems, they can produce mobile phone cases at a much higher speed than traditional systems, increasing production and speeding up and enabling manufacturers to take on more orders.

Injection molding electroplating screw

Improve precision and quality control.

Achieving quality consistency across all units in traditional injection molding is difficult. Because it is difficult to control temperature and pressure uniformly, slight changes in these parameter settings may lead to warping, misalignment, or surface defects. This affects the beauty of the mobile phone case and the function and durability of the final product. To improve product precision, Topstar uses proportional back pressure control in pressure control, making operation simple and achieving multi-stage back pressure settings, improving the injection precision and plasticization quality of the phone case maker machine. Regarding temperature control, the mobile phone case manufacturing machine can be integrated with the mold temperature controller. The PID temperature control algorithm of the mold temperature controller improves temperature control efficiency by 10%, ensures temperature uniformity, maintains consistent quality and precision, and reduces rework time.

mould temperature controller 1

Reduce material waste in the injection molding process.

Traditional injection molding processes usually generate a lot of material waste because manufacturers use excessive amounts of plastic and other resources in the production process. Over time, these inefficiencies lead to higher production costs. On the one hand, the oblique double-shot cylinder and linear guide rails used can ensure more precision and stability. On the other hand, Topstar equips its phone case maker machine with a robot that automatically compensates for the mold opening position. The robot can accurately grasp and place parts during high-speed mold opening, making production more stable and efficient. In addition, the self-developed control system can accurately control the amount of plastic injected into each mold, reducing waste.

Reduce labor costs and improve operational efficiency.

Labor costs are essential for any manufacturing company, especially in regions such as the United States, where labor costs are high. Traditional injection molding systems usually require manual labor for machine setting, monitoring, quality control, and material handling tasks. This increases the overall production cost, quickly leads to human errors, and affects production efficiency. The concept of “injection molding process integration” is adopted in the phone case maker machine developed by Topstar, and the parameter setting and working condition monitoring of all peripheral equipment are integrated into the machine controller, reducing the need for labor and enabling manufacturers to streamline labor. As a result, tasks such as material loading, mold handling, and part ejection can be handled with almost no human intervention. This can reduce labor costs, improve the safety of production workshops, and improve operational efficiency.

horizontal injection molding machine 3-5

Improve scalability and meet market demands with phone case maker machine.

Market trends for mobile phone accessories are rising as demand continues, and mobile phone case manufacturers are also expanding production to meet these demands. Traditional injection molding systems often limit companies when scaling up or down production. Conventional systems may lack flexibility if a company needs to increase production during the peak season or reduce it in the off-season. Topstar designs its phone case making machines with scalability in mind. Its modular design enables manufacturers to scale up quickly or down production based on demand. By adding more machines or adjusting settings within existing systems, companies can increase production capacity during periods of high demand. At the same time, the one-key mold adjustment function adopted can achieve a one-key automatic mold adjustment function, reduce mold change time, and improve production efficiency.

More efficient injection molding production

From improving production speed and accuracy to reducing material waste and labor costs, phone case making machines enhance every stage of the manufacturing process. Topstar’s ability to provide customization, scalability, and greater operational efficiency enables manufacturers to remain competitive in a rapidly evolving industry. By adopting Topstar’s phone case making machines, manufacturers can increase productivity and meet consumer needs more effectively.

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