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Home / Electric injection molding machines that save energy and reduce costs for medical companies

Electric injection molding machines that save energy and reduce costs for medical companies

2025/01/10 By Topstar

Respiratory medical supplies

Medical products are sterile and clean, so their production environment must be a dust-free workshop. At the same time, in the current economic environment, medical companies are looking for a “cost-reducing and efficiency-increasing” production method. For manufacturing companies, reasonable energy layouts and effective management of production processes are essential to reduce operating costs, and low-energy production equipment is the tool to implement this method. After fully understanding the precision injection molding needs and dust-free workshop standards of medical products, Topstar launched an electric injection molding solution with TEⅡ electric injection molding machine as the core, which can take into account the complex indicators of dust-free workshops and the needs of product precision injection molding, and electric injection molding machines also have significant effects in energy saving and cost reduction.

Energy saving: the core advantage of electric injection molding machines

As the core of the entire electric injection molding solution, electric injection molding machines can bring excellent energy efficiency. Unlike traditional hydraulic molding machines, electric injection molding machines are operated by electric motors that use energy only when needed. It can save at least 50% of electricity compared to hydraulic presses and up to 60%. Equipment power-saving data is of great significance to the energy control of the production process of medical product companies. In addition, in terms of improving efficiency, the TEⅡ electric injection molding machine has high precision and stable equipment under the core control of an intelligent electric drive, and the production efficiency has increased by about 10% compared with the past. The high degree of intelligence of the whole machine also makes it easy for technicians to operate.

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Pollution-free environment brought by electric injection molding machines

A clean and safe production environment is the most basic standard in the medical industry. Pollutants such as oil leakage or smoke emissions can seriously affect the quality of the product. Topstar’s electric injection molding machine adopts a simplified hydraulic configuration design, eliminating the risk of oil leakage and not polluting the environment. The extraordinary grease lubrication ensures smooth operation while keeping the mold area clean. Since there is no oil or hydraulic oil overflow, the risk of contamination is significantly reduced, which helps to create a cleaner production environment. The pollution-free characteristics of electric injection molding machines are also an ideal injection molding solution for medical companies seeking to meet high environmental standards while ensuring a cleaner and safer production area.

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Compact size design

The clean room environment is an integral part of medical device manufacturing. In addition to the highly controlled environment, the height and width of the clean workshop are also strictly required. Generally, hydraulic injection molding machines are more significant than electric injection molding machines. This compact size design is more straightforward to integrate into the limited space of clean rooms. When designing electric injection molding machines, Topstar engineers took into account the strict height and width restrictions on the size of equipment in these fields. In addition, by adding wide support feet without sacrificing size, even compact size can provide stable dynamic support, making mold opening and closing smooth and better protecting the mold.

There is no need for separate lubrication to improve cleanliness and safety

Another significant advantage of electric injection molding machines is that they do not require separate lubrication, which is essential to keep the mold area clean. The second plate and guide pillar of Topstar’s TEⅡ electric injection molding machine are designed without contact, and no separate lubrication is required. This feature ensures that the mold area remains clean and free of oil or other contaminants. By eliminating the need for separate lubrication, medical companies can reduce the complexity of maintenance procedures while minimizing the risk of contamination. This also reduces the need for frequent inspections and maintenance of lubrication systems, which are time-consuming and expensive.

Wide support feet

Bring more precise and accurate production

In the medical industry, precision is a necessity. The electric injection molding machines provided by Topstar use an integrated injection seat, which has high rigidity, stable structure, and more precise control. At the same time, they also use linear guides, which make low damping, more sensitive pressure detection, and more accurate pressure control. They are outstanding in providing high precision and accuracy, making them ideal for producing medical parts that require strict tolerances and precise specifications. They can enhance the control of the injection molding process, allowing manufacturers to produce parts with minimal defects, high dimensional accuracy, and stable quality. Whether you create complex surgical instruments or respiratory medical supplies, the precision of these machines ensures that each part meets the required specifications.

Electric injection molding machine is the best choice for medical companies

The energy-saving, pollution-free, compact design, and high precision of the electric injection molding machine make the injection molding process of medical devices more precise and accurate. These advantages make electric injection molding machines a wise choice for medical companies that want to reduce costs, improve product quality, and maintain a cleaner and safer production environment.

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