News and articles from Topstar

In industrial manufacturing, the performance of the mould temperature controller directly affects production efficiency and product quality. Two key indicators determine its effectiveness: speed (how quickly it reaches the target temperature) and accuracy (how accurately it maintains that temperature). Slow response times delay production cycles, while unstable temperatures can lead to defects such as inconsistent… Continue reading How to achieve rapid response and stable temperature control of mould temperature controller?

The Indian plastics manufacturing industry is experiencing unprecedented growth, driven by growing demand from the automotive, packaging and consumer goods industries. However, this rapid expansion is constrained by a significant technological gap in India’s injection molding capabilities. Today, the global manufacturing industry is implementing Industry 4.0 solutions through connected smart factories, but currently, about 75%… Continue reading Intelligent Injection Molding in Indian Factories with Injection Mold Machines

Integrating servo motor technology with plastic injection molding machines brings operational benefits beyond energy savings. One of the main benefits is enhanced control over the injection molding process. Intelligent power distribution allows operators to access real-time data and precise adjustments, promoting a more stable and predictable production environment. This level of smart control is very… Continue reading Intelligently adjust the power distribution of plastic injection molding machines

Chillers can remove excess heat from the injection molding system, ensuring the mold and material maintain optimal processing conditions. For injection molding production, the decision of the chiller is not only about cooking but also about ensuring the stability of the entire manufacturing process. An efficient chiller system can prevent common problems caused by thermal… Continue reading How to choose a chiller according to the actual injection molding situation?

When processing engineering plastics, uneven drying can lead to defects, compromised structural integrity, and inconsistent final product performance. Traditional drying methods often rely on ambient heat or simple forced ventilation systems that do not provide consistent results, especially when processing complex engineering plastics. Variations in moisture content and temperature fluctuations can lead to uneven drying,… Continue reading How to Solve Uneven Drying in Injection Molding with a Dehumidifying Dryer？

The EU Sustainable Development Directive aims to reduce environmental impact by encouraging the use of environmentally friendly materials and processes. For the plastics industry, this means a shift from traditional materials to advanced thermosets and thermoplastics that are lighter, stronger, and more recyclable. Therefore, plastic manufacturers in the European region are under pressure to innovate… Continue reading How do EU sustainability regulations affect the choice of plastic molding machines?

In injection molding operations that require high speed and high precision, these injection robots are prone to torque overloads – that is, the torque applied during operation exceeds the preset value. This situation can cause a series of safety issues, including potential damage to the mold, ejector pins, and even the final product itself. The… Continue reading How can we improve the safety of the injection robot during operation?

In the clamping unit of a plastic injection molding machine, tie rods are responsible for holding the two halves of the mold together under high clamping forces. However, the friction generated by continuous motion and the necessity for lubrication can cause the coring rods to be overstressed and eventually fail, which occurs when excessive friction… Continue reading How to avoid the strain on the plastic injection molding machine?

Injection molding plants across North America often face high energy costs when using water chillers. Some traditional water chillers are inefficient, resulting in a surge in operating expenses. In addition, hard water in some parts of North America (such as the Great Lakes) causes scale accumulation that results in a 20%-30% drop in heat transfer… Continue reading Improving injection molding performance at North American sites with Topstar’s water chiller solutions

Intelligent manufacturing is the development trend of the manufacturing industry, and the cornerstone of Topstar’s smart manufacturing strategy is the concept of open injection molding machine control systems. Traditional injection molding machine usually operate as isolated units with limited interaction between components and minimal flexibility in adapting to different production requirements. At Topstar, we have… Continue reading How to use Topstar injection molding machine to realize smart manufacturing technology?

Plastics manufacturers in North America evaluate mould temperature controllers based on their ability to maintain stable temperatures during voltage fluctuations and ambient temperature changes. This level of stability is critical to avoiding product warping or shrinkage, which can lead to costly defects and production downtime. At the same time, they also require accuracy and long-term… Continue reading Why do North American manufacturers choose Topstar mould temperature controllers for temperature control?

Demand in Spain is focused on large, high-precision and high-efficiency injection molding machines for producing automotive parts, including interior components, electronic components and lightweight plastic parts. However, rising labor costs and the need for faster and more reliable production have driven the market towards integrated intelligent solutions. To this end, Topstar has taken the lead… Continue reading Intelligent transformation of injection molding machines: How to cope with the Spanish injection molding market?