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Home / TMII Servo-Driven Injection Molding Machine(90T-470T)

TMII Servo-Driven Injection Molding Machine(90T-470T)

2021/12/22 By Topstar

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The TMII servo-driven injection molding machine (90T-470T) developed by Topstar represents a leap forward in intelligent injection molding technology. The injection molding machine combines servo drive technology with the “injection molding process integrated machine” concept. Based on open single-machine control can open up the overall control of the automated production line. According to the characteristics of injection molding, it can be divided into feeding automation, molding automation, removal automation, and whole-plant modularization to improve injection molding efficiency for customers.

Brand-new injection molding machine product concept

Investing in equipment and planning is a complex link. It is necessary to master the technology of various host machines and peripheral equipment from procurement to technology. Due to the wide range, one link often affects the overall efficiency. Therefore, we put forward the product concept of an “injection molding process integrated machine.” It will be implemented in three stages: system connection, hardware integration, and process innovation. By helping customers diagnose and configure a process-integrated system for customers, the system can be connected. If they are all single machines with open systems, achieving system connection is easier and faster. Therefore, in the second and third stages of research and development, we also jointly explore and design with specific industry customers for customers’ manufacturing processes.

What problems does the “injection molding process integrated machine” solve?

Through integrated control and process linkage, the process machine reduces the operator’s workload of fine-tuning and monitoring the main and auxiliary equipment, reduces labor costs, and improves production efficiency. After use, one operator can monitor and fine-tune multiple devices, reducing the labor input of multiple devices. Secondly, the process machine realizes the synchronous linkage of the manipulator and the mold opening process, shortens the molding cycle, and improves production efficiency through the early arrival and precision compensation functions. It enables the manipulator to grasp the product more quickly and accurately, reduces the number of abnormal alarms and equipment maintenance, and further improves production efficiency. At the same time, they adopt an open system, which provides space for expanding and upgrading equipment, makes management easier, and realizes informatization.

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Upgrade of the hardware part of the injection molding machine

Based on the concept of an “injection molding process integrated machine,” Topstar upgraded the mold adjustment structure of the TMII servo-driven injection molding machine to achieve automatic and precise mold adjustment with one button. The mold can be accurately and in real-time position during setup. The integrated system uses feedback loops and high-precision sensors to automatically adjust the position of the mold according to user-defined specifications. This ensures that the mold is always in the optimal position during the injection molding, greatly reducing setup time and eliminating human errors in mold alignment. As a result, manufacturers can significantly increase production while maintaining the highest accuracy and part consistency throughout the production cycle. In addition, automatic precision mold adjustment allows for quick replacement of different molds, minimizing machine downtime during production switchovers.

Comprehensive upgrade of the oil system

One of the main improvements in the upgraded oil system of the TMII servo-driven injection molding machine is its enhanced safety features. Topstar uses advanced filtration technology to effectively remove impurities from the oil, preventing them from damaging sensitive machine parts. At the same time, the upgraded filtration system uses multi-stage filters and high-efficiency filter materials to provide excellent protection against contaminants and reduce the risk of system failure due to oil deterioration or clogging.

In addition to better filtration, the team has optimized the oil system for greater stability. Adding a high-performance oil pump improves pressure consistency throughout the system, ensuring that each component always receives the proper pressure and lubrication. This enhanced pressure control reduces the risk of uneven mold filling, thereby avoiding defects or inconsistencies in the final product.

New oblique hinge layout

The new oblique hinge layout optimizes the force distribution during mold opening and closing, which can reduce the stress on the mold, resulting in smoother and more uniform movement. In addition, the system now achieves mold opening position accuracy of less than ±1mm, ensuring that you perfectly align the mold every time, even after long cycles or high production. This level of precision is critical for manufacturers who need consistent, high-quality parts with tight tolerances. In addition to high precision, the mold opening process is characterized by fast and stable template movement. The oblique hinge layout enables fast mold opening and closing speeds, which is critical for high-speed production lines that require fast cycle times without sacrificing quality.

One-click automatic and precise mold adjustment

Make injection molding more intelligent and digital.

The “injection molding process integrated machine” control and automation functions release the difficulty of operation. More efficient personnel input and less manual debugging time mean enterprises can reasonably plan and allocate human resources and improve labor utilization. The application of TMII servo-driven injection molding machines meets customers’ needs for development, transformation, and upgrading in digitalization, intelligence, and automation.

 

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