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All-electric injection molding machines for optical components

2024/08/01 By Topstar

All-electric injection molding machines(1)

Consumer electronics, industrial machine vision, automotive, medical and other fields are constantly developing around the world, and optical components have great room for development. Under the standards of precision, high standards, high cleanliness and high efficiency, Topstar all-electric injection molding machines have gradually become the first choice for precision optical component injection molding in different regions of the world. So what are the advantages of using all-electric? Why not use other types of injection molding machines? Let’s take a look through this guide.

Advantages of using all-electric injection molding machines

Intelligent injection molding equipment

Precision and consistency are hard standards for the production of optical components such as lenses and prisms. In order to solve the problem of uneven quality control during the molding of precision injection molding products, Topstar has created a new control method and obtained patent certification. It solves the problem of product stability caused by a delay in communication with the control system. The key core is to send the molding process data to the servo drive through the main controller of the upper controller, and the servo drive generates the operation curve by itself. This intelligent drive control mode reduces the impact of communication delay on the high-speed operation of the servo motor, realizes real-time control of the servo motor, improves the accuracy of position, speed and pressure control, and increases the response speed by 8-16 times.

Electric drive process integrated machine

Topstar believes that all-electric injection molding machines are not single injection molding equipment, but that equipment that can solve problems for customers can make “injection molding simpler.” Therefore, Topstar uses intelligent drive control to achieve precise control and fast response of all-electric injection molding machines. Secondly, the concept of “integration of injection molding processes” is also used to give the machine intelligent characteristics such as openness, compatibility, continuous upgrading, and hardware iteration. The integration of the main machine, auxiliary machine and automatic control is realized through an integrated and open system, thereby greatly improving the efficiency of the production cycle. By integrating various links into one system, the technical compatibility of the injection molding machine with peripheral auxiliary equipment and robot automation is achieved, and the number of equipment debugging by operators is reduced, especially for those industries with clean production requirements. The effect is more significant.

All-electric injection molding machines(3)

Application scenarios of all-electric injection molding machines

Topstar has a wealth of cases in the application of all-electric injection molding machines and has developed and customized solutions for medical, optical, auto parts, and other industries. For example, in the medical industry, customers save at least 50% of electricity costs after using all-electric motors up to 60%, and the production efficiency of the production line has increased by about 10% compared with the past. In order to meet the needs of customers’ enterprises’ intelligent upgrades, the all-electric series has upgraded Le’s integrated injection seat, high-rigidity body, and widened footrests for dynamic and fixed templates, making electric drive injection molding more flexible and achieving precise control of injection molding, giving customers a stable, safe, reliable and energy-saving first choice.

Why not use other types of injection molding machines?

When performing injection molding of precision optical components, the requirements for optical clarity, dimensional accuracy and surface finish are very strict, so ordinary injection molding machines cannot meet such requirements and cannot provide the necessary control of the molding process, which will lead to to uncontrollable defects in optical components, such as warping, shrinkage or surface defects. Therefore, we require specially designed all-electric injection molding machines to control tolerances precisely, maintain precise temperature control, and ensure constant pressure to produce high-quality optical lenses and components. They process materials under optimal conditions to achieve the desired optical properties and structural integrity.

Improve the quality of delivery

Before delivery, operators must continuously run the equipment for more than 48 hours and test it with a 10,000-level statistical system. They must also test the injection molding machine twice throughout the entire cycle to ensure the equipment’s quality, traceability and stability.
Topstar pays more attention to the production and operation results of customers and provides customers with standardized services for the entire equipment cycle rather than just a single device.

Improve the quality of delivery

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