A phone case making machine capable of mass production
2024/08/07 By Topstar
The purpose of people using mobile phone cases is to protect their mobile phones from bumps. On the other hand, mobile phone updates are getting faster and faster. Many manufacturers will face the situation of the output failing to meet the demand. They will also face the problem of meeting the output but not meeting the quality and meeting the quality but not meeting the product. To solve this problem, Topstar provides a phone case making machine to produce large quantities while meeting quality requirements. This guide will explore their functions and advantages from several different aspects.
Phone case making machine with both mass production and quality assurance
Topstar’s TM ll series injection molding machine is a mobile phone case making machine that can meet the requirements of mass production and quality assurance. To ensure the best performance and productivity, the automatic compensation function is added to the mold opening position, which can cooperate with the robot to accurately grasp and meet the faster mold opening and closing cycle, thereby shortening the cycle time and improving productivity. This function is very important for manufacturers needing to produce many mobile phone cases efficiently. To better ensure the quality of mobile phone cases, they can be highly integrated with the auxiliary machine system and integrated with multiple auxiliary machines through bus communication to achieve data interaction. Forming a closed-loop system, production quality is controlled and monitored at every stage.
New mold adjustment mechanism
The new mold adjustment structure of the TM ll series injection molding machine allows one-touch automatic precision mold adjustment, which can simplify the mass production of mobile phone cases. This advanced feature allows operators to initiate precise mold adjustments with a button, greatly simplifying the setup process while ensuring optimal production conditions. For mass-produced mobile phone case manufacturers, one-touch operation minimizes human errors and reduces the need for manual adjustments, thereby shortening cycle time and improving manufacturing efficiency. As a result, the production line can achieve higher output and meet the demand for mobile phone case output without compromising quality. In addition, the automatic mold adjustment structure also enhances operational flexibility, enabling fast and seamless conversion between different shell designs and models.
Highly integrated with auxiliary systems
Integrating phone case making machines with auxiliary systems marks a major advancement in the mass production of mobile phone cases. The high level of integration of mobile phone case making machines with auxiliary systems ensures seamless operation of the entire manufacturing process. They equip manipulators, mold temperature controllers, dryers, and other equipment around them and integrate these components into one piece through bus communication. The synchronized operation of this equipment enables fast cycle times and high throughput, which can meet the large-scale needs of the mobile phone case market. In addition, this integrated approach reduces downtime and minimizes human intervention, thereby reducing operating costs and increasing productivity.
Using Proportional Back Pressure Control
Proportional back pressure control regulates the pressure applied to the molten plastic during the phone case injection molding process. This control mechanism adjusts the back pressure in real time according to the specific requirements of each production cycle.
The injection molding machine can produce phone cases with excellent consistency and accuracy by maintaining optimal back pressure. Controlled pressure prevents common defects such as warping, voids and surface unevenness, ensuring that each phone case meets strict quality standards. This control method can ensure precise dimensions and perfect surface finish while producing large quantities. It also improves the overall efficiency of the production process, shortening cycle times and increasing output.
Phone case making machine uses a plating screw
The durability and wear resistance of plating screws is well adapted to large-scale production because, in this environment, the screws are constantly subjected to friction and high temperatures, and the electroplated screws have a longer service life, reducing maintenance downtime and extending the overall service life.
Secondly, the plating screws have excellent surface smoothness, which is essential for processing various rubber materials. The smooth surface minimizes material degradation, prevents rubber from sticking to screws, and ensures consistent flow and even mixing. This ensures the production of higher-quality products.
Their performance also enables the phone case making machine to process a wider range of rubber materials, producing phone cases made of different materials. This flexibility allows manufacturers to adapt to changing market demands.
Achieve mass production and ensure quality
Topstar’s TM ll series injection molding machine (mobile phone case manufacturing machine) can meet the requirements of mobile phone case manufacturers who want to obtain mass production capabilities while ensuring quality and enhancing your market competitiveness with its new mold adjustment mechanism, high integration with auxiliary machine systems, proportional back pressure control and electroplated screw.
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