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Using Topstar’s plastic injection molding machines to solve production problems for Indian users

2025/02/17 By Topstar

Using Topstar's plastic injection molding machines to solve production problems for Indian users

India is one of the fastest-growing economies in the world, and its strong market demand for plastic products has also attracted the attention and participation of many global plastic machinery companies. At the same time, for many Indian plastic product manufacturers, production still faces problems such as unstable regional voltage, high demand for energy-saving Injection molding machine solutions, the upgrading of the entire Indian manufacturing industry, and the growing demand for automation. In Topstar’s plastic injection molding machines, by leveraging the features of the TE II series electric injection molding machine and the TM II series injection molding machine, Indian manufacturers can enjoy stable product molding, faster production speeds, higher energy efficiency, and comprehensive technical support tailored to local needs.

Solve the problem of unstable voltage in India with plastic injection molding machines

One of the main challenges faced by Indian plastic product manufacturers is the problem of unstable voltage in certain regions. A fluctuating power supply not only disrupts the production cycle but also affects the quality and consistency of the final molded product. Topstar designs its plastic injection molding machines, especially the TE II series, to operate efficiently under such conditions. They use advanced electronic components and voltage control systems to ensure a stable injection molding process even when the power supply is unstable.

The high rigidity structure of the injection unit in these machines plays a vital role in maintaining consistent pressure and temperature during the molding process. Problems such as warping or incomplete filling that occur when the voltage of plastic injection molding machines drops can be prevented, resulting in a yield of more than 95% – significantly higher than the typical yield of 80% expected by many manufacturers. In addition, energy-saving features are designed to help eliminate power fluctuations and reduce the risk of overheating and other problems that may occur due to inconsistent energy input.

electric injection molding machine 60-6

Maximize energy efficiency and create a cleaner workshop environment

In a market where energy costs are rising, energy efficiency is a key factor for manufacturers. In particular, the comprehensive upgrade of automated manufacturing in India has put production facilities under tremendous pressure to minimize energy consumption while maintaining high output. Topstar designs its plastic injection molding machines with energy-saving and environmental protection in mind. Our TE II electric injection molding machines use discrete intelligent drive control, which has a fast motion response and can improve energy efficiency by 20%. This control method enables our machines to reduce power consumption while providing consistent and high-quality results significantly. At the same time, their clean operation creates a safer and more organized workshop environment—a benefit that particularly supports safety in India’s densely populated industrial areas.

Improve the automation of plastic injection molding machines

With the rapid modernization of India’s manufacturing industry, the demand for automation has grown exponentially. Many manufacturers are increasingly looking for solutions that can not only increase production speeds but also reduce reliance on human intervention. Whether it is the TE II series or the TM II series plastic injection molding machine, manufacturers equip it with a full set of independently developed injection molding equipment, enabling data interconnection between equipment systems. This data interconnection facilitates real-time monitoring and control, allowing operators to make quick adjustments without interrupting the production process. It also allows them to efficiently manage the system quickly, thereby reducing the need for professional training and minimizing downtime.

Of course, this automation function also extends to the entire molding process, from precise control of injection speed, pressure, and melt flow to automatic adjustment of product size without human intervention. This high degree of automation ensures that the molding process is not only faster but also more consistent.

Plastic Molding Machine 80-1

Improve production stability and yield

Variations in the injection molding process can lead to defects, increased scrap rates, and ultimately reduce overall production output. The high rigidity structure of the injection unit of the TE II injection molding machine in Topstar’s plastic injection molding machine series. This sturdy design allows operators to control the molding process with extremely high precision and maintain consistent pressure and temperature in each cycle. The TM ll series can also precisely adjust key parameters such as injection speed, pressure, and melt flow. The system increases the melt speed by 10% and boosts the injection pressure by 10%. In addition, they can handle a broader range of product specifications while maintaining excellent quality. The system increases the improved ejection force by 20%, further ensuring that parts demold easily without damage, which helps enhance overall output and create a more efficient production process.

Comprehensive technical support and training

One of the concerns expressed by many manufacturers, especially in emerging markets such as India, is the lack of technical support from international brands. Topstar recognizes the importance of local technical support and commits to providing comprehensive services to customers. In 2025, our customer service center will provide one-to-one on-site training services for customers with specific needs to ensure that every operator is familiar with the operation of our plastic injection molding machines. Our approach includes deep integration into the customer’s production scenarios, accurately locating and solving specific problems encountered in daily operations. This on-site support not only improves operational efficiency but also enhances the overall user experience. At the same time, the company will send technical experts overseas and provide targeted training to local partners to ensure that Indian manufacturers receive timely, efficient, and high-quality technical support.

Comprehensive technical support and training

Providing more valuable injection molding solutions

From solving unstable voltage and high energy consumption to increasing automation and reducing cycle time, our TE II and TM II series machines are carefully designed to meet the diverse needs of the Indian manufacturing industry. In addition, we are committed to providing localized technical support and one-to-one training services to ensure that more customers overseas get the help they need to maximize the performance of our machines.

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