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How do injection molding machine manufacturers help smart manufacturing?

2024/11/08 By Topstar

Intelligent manufacturing

Intelligent manufacturing uses data, automation and digital technology to optimize production and improve efficiency, thus changing the global manufacturing industry. Under the influence of worldwide digitalization and intelligence, as injection molding machine manufacturers, we have received feedback from many customers and collected specific smart equipment requirements from clients in different countries and regions. These requirements include whether it is possible to monitor abnormal changes in auxiliary machine data and give early warnings; whether it is possible to monitor auxiliary machine alarms and actively shut down when unattended to reduce defective products; and whether there is a compensation solution for optimizing inaccurate mold positioning, how to shorten the removal time and improve overall efficiency, etc.

Injection molding integrated production with injection molding machine manufacturers

Automation is the basis of intelligent manufacturing. On this basis, Topstar, as an injection molding machine manufacturer, has proposed an “injection molding process integrated machine” in this field. We have observed that when workers adjust the mold temperature controller and the injection molding machine, they often need to go back and forth repeatedly, and adjusting parameters is cumbersome and complicated. Sometimes, due to untimely adjustments, the injection molding machine alarms abnormally. Therefore, to solve these problems, the “injection molding process integrated machine” was developed under the Topstar self-developed system, integrating the signals of the injection molding machine, auxiliary machine and automation and supporting the call and control by the host controller. It avoids frequent equipment debugging, improves operational efficiency, and makes injection molding production smarter.

mold temperature controller 1-2

Topstar focuses on sectors such as new energy, auto parts, and biomedicine to make more customers in different regions and countries and different industries feel intelligent. The injection molding machines with the integrated injection molding process will continue to be optimized and upgraded, and the hydraulic presses will increase R&D investment in special machines in the subdivided fields to provide dedicated intelligent injection molding solutions for different customers.

Achieve data-driven production together

Data is the core of intelligent manufacturing, enabling manufacturers in various industries to make informed decisions and optimize processes in real-time. We integrate different sensors and data collection functions into a control panel in the injection molding machine, allowing operators to monitor critical indicators such as temperature, pressure, cycle time, and material flow. Operators can make data-driven adjustments to improve product quality and reduce waste by providing equipment to collect and analyze data. In addition, cloud-based software and data platforms are provided for storing, analyzing, and visualizing collected data. This data enables production teams to identify patterns, solve problems, and prevent problems before they occur.

Injection molding machine manufacturers realize intelligent injection molding production environment

Different from the energy management of traditional factories, Topstar intelligent whole factory planning will provide consulting services in the early stage. It will investigate site layout, equipment and automation selection, production capacity requirements, labor requirements, organizational structure, cost-effectiveness and production safety, and comprehensively consider module energy’s dynamic demand and environmental protection requirements. Discuss the ideal production model with customers, use digital simulation technology to formulate standardized modules, optimize construction coordination, and achieve rapid implementation. As a customer-centric injection molding machine manufacturer, it can help customers avoid risks and apply BIM visualization and rapid construction technology to realize the intelligent environment of customer factories.

Injection molding Whole plant solution（9）(1)

Upgrade intelligent equipment

Topstar’s open control system design can meet the upgrade needs of customers’ applications. Hardware equipment with core technology can meet the perception capabilities in communication, compatibility, data acquisition, etc. This is an essential difference between intelligent and traditional equipment, which is also the basis of smart production. By developing independent control systems, servo drives, and underlying visual algorithm technologies, the host equipment upgrades are more flexible, compatible, and suitable for intelligent interconnection needs. At the same time, in the process of integrated injection molding processes, innovations such as precision complementarity, process linkage, and integrated control are achieved, allowing customers to operate, repair, and debug more simply.

injection molding machine manufacturers 1-2

Production line automation

Standardized process production management is the key to achieving production line automation. Using standardized production process management, we will upgrade injection molding machines and industrial robots with collaborative, communication, and perception capabilities to automate production lines according to actual customer needs, improve manufacturing consistency and stability, increase yield, and reduce production costs, ultimately achieving lean, intelligent, and automated manufacturing goals.

Achieve intelligent production in multiple industries

Topstar is an injection molding machine manufacturer with three major intelligent equipment as the core. It provides small- and medium-sized injection molding companies with intelligent whole-plant solutions that meet the upgrade needs of different stages. It also provides customers with water, electricity, gas, and gas systems, central feeding systems, and dust-free workshop whole-plant planning. Using injection molding robots and mold temperature controllers can save a lot of human resources, increase speed, significantly improve efficiency and become more intelligent.

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