Using electric injection molding machines to optimize customer production management

electric injection molding machines

2024/10/23 By Topstar

Using electric injection molding machines to optimize customer production management(1)

Every company pays attention to production management. The efficiency will affect the production capacity of the entire injection molding workshop and the final benefits. Therefore, companies from all walks of life constantly seek solutions to optimize injection molding production to improve production efficiency and quality. In Topstar, we do not define a single device as an injection molding device or an injection molding solution. Instead, we apply the “integrated injection molding process” concept to electric injection molding machines to provide significant advantages in optimizing customer production management.

Electric drive process integrated machine optimizes customer production management.

First, the concept of “injection molding process integration” gives the machine the characteristics of openness, compatibility, continuous upgrading, and hardware iteration. In contrast, hardware equipment with core technology can provide perception capabilities in real-time communication, compatibility, and data collection.

Through an integrated and open system, the integration of electric injection molding machines, auxiliary machines, and automated control is realized, thereby significantly improving the efficiency of the production cycle. Traditionally, there is a problem of independent operation between different links, which requires manual debugging and intervention, reducing production efficiency. By integrating all links into one system and realizing the technical synergy between the injection molding machine and the peripheral auxiliary equipment, and the injection molding robot automation, the number of equipment debugging times by front-line operators can be reduced, especially for those industries with clean production requirements. In addition, through data collection and analysis, managers can monitor the equipment status and production data in real time and make timely adjustments and decisions to improve production quality and resource utilization.

All-electric injection molding machines(3)

Improve product quality and consistency.

Electric injection molding machines can precisely control injection speed, pressure, and temperature to improve material flow and reduce defects in the molding process. Electric injection molding machines can significantly improve quality assurance in industries such as medical device manufacturing, where product reliability is critical. Maintaining consistent production parameters can minimize changes that may cause defects and ensure that each product meets the necessary specifications. In addition, the advanced monitoring and feedback systems integrated into electric injection molding machines enable manufacturers to detect potential problems early in the production cycle. By proactively solving these problems, companies can reduce waste, rework, and scrap rates and further improve product quality and overall efficiency.

Make data-driven decisions

Data-driven decisions are essential for optimizing production management, and electric injection molding machines are equipped with advanced sensors and monitoring systems that provide valuable insights into machine performance and production metrics.

By leveraging this data, manufacturers can identify trends, analyze production efficiency, and identify areas for improvement. For example, real-time data on cycle time, energy consumption, and defect rates can help companies make informed decisions about process adjustments, maintenance plans, and labor allocation. In addition, tracking production data enables companies to implement continuous improvement programs. By analyzing historical data, manufacturers can identify recurring problems, evaluate the effectiveness of implementing solutions, and improve their production strategies accordingly.

The application scenarios of electric injection molding machines are constantly improving.

Topstar has a wealth of cases in applying electric injection molding machines (TE Ⅱ series) and has developed and customized solutions in the medical, optical, auto parts, and other industries. For example, in the medical sector, customers save at least 50% of electricity costs and up to 60% after adopting electric injection molding machines, and the production efficiency of the production line has increased by about 10% compared to the past.

Focusing on the comprehensive needs of customer enterprises for intelligent upgrades, the TE Ⅱ series’ integrated shooting seat, high-rigidity fuselage, and widened footrest of the dynamic and fixed templates make electric drive injection molding more flexible, achieve precise control of injection molding, and provide customers with a stable, safe, and reliable energy-saving first choice. The self-developed algorithm quickly matches the process requirements and locks in the future of oil pressure upgrades and precision injection molding. It makes enterprise operators worry-free, managers more relaxed, and operations and production faster.

Improve the quality of delivery

Topstar’s electric injection molding machine can optimize production management and improve delivery quality. Before delivery, the equipment must be continuously operated for more than 48 hours, tested with a 10,000-level statistical system, and tested twice throughout the cycle. This ensures the traceability and stability of product quality.

Topstar focuses on customers’ production and operation results and provides customers with standardized services for the entire cycle of equipment, not just a single device. This solution can meet the needs of the three parties of operation, management, and operation for production, improved management, and efficient production. In addition, in terms of quality management, Topstar has achieved the integration of parts and product information by connecting the supply chain, manufacturing, and product traceability management.

Electric injection molding machines optimize your production management in all aspects

Electric injection molding machines provide a comprehensive solution for optimizing customer production management. By leveraging its advanced technology and capabilities, business managers can improve efficiency and product quality and adapt to changing market demands.

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Using electric injection molding machines to optimize customer production management