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Home / What are the most common custom solutions for injection molding machines?

What are the most common custom solutions for injection molding machines?

2024/10/10 By Topstar

Injection molding machines 2-1(1)

Injection molding machines are essential equipment for producing a variety of plastic products. Different injection molding solutions are required for other regions, companies, and products. For medical, auto parts, and 3C electronics companies, a suitable customized injection molding solution can significantly affect production efficiency, product quality, and overall competitiveness. No matter what industry you are in, Topstar will provide various customized solutions based on the characteristics of the industry, aiming to meet the product needs of different industries. We will share several of the most common customized solutions for injection molding machines.

Choose different customized solutions for injection molding machines according to the industry

One of the most basic customizations of injection molding machines is to choose the suitable machine for a specific industry or product. For example, in South America, Europe, and other countries, companies have achieved significant results with optical products such as silicone car lights. For this industry that requires optical properties and precision and ensures light transmittance, thermal stability, and shape accuracy, Topstar will provide professional injection molding solutions with TE ll series electric injection molding machines as the core.

Electric injection molding machine(10)

Among them, the TE ll series electric injection molding machine is equipped with two independent injection units, which can efficiently inject two materials in sequence: the first injection of PC material forms the basic structure, and then the injection of silicone raw materials completes the upper structure, reducing the assembly process, improving production efficiency, and producing product effects that traditional single-color injection molding cannot achieve. In addition, it will also be equipped with injection molding robots, mold temperature controllers and other auxiliary tools to more accurately control the injection molding accuracy and achieve efficient injection molding through the central controller. (Click to read for details)

Injection molding solutions for 3C electronics

In the 3C electronics category, products such as wire and cable connectors require not only the functionality of the product but also the aesthetics of the product molding appearance. There are also strict requirements, and the dimensions must be accurate during production.

Based on the product characteristics of this type of enterprise, Topstar will provide an injection molding solution with a TM II injection molding machine as the core. This solution can adjust the process parameters, such as drying time, temperature, and pressure of the peripheral auxiliary machine through the host. Thoroughly dry the raw materials before production to reduce defects such as bubbles, silver streaks, and water splashes in the product during the molding process.

TM injection molding machine 1-7

The core feature of this solution is the equipment is reasonably distributed according to the production process by using a distributed control method so as to realize the local control and monitoring of the equipment, shorten the data transmission distance, increase the data transmission speed and reduce the failure rate. (Click to read for details)

For daily chemical products, food packaging and other industries

In this type of industry, there are extremely high requirements for product quality. We know that manufacturers mainly make most packaging bottles from PET materials, which have high viscosity and are sensitive to temperature. Improper temperature can easily cause poor product permeability and uneven wall thickness, resulting in waste of raw materials and increased production costs.

In view of the difficulty of molding PET raw materials, Tosda provides a unique injection molding machine solution for PET. The use of special screws, high-torque motors, and increased power systems can improve the overall plasticizing efficiency by more than 20%. At the same time, it also dramatically reduces the defects such as bubbles and impurities that may occur during the molding process, ensuring the permeability and yield rate of the molded preforms.

TMII-PET-Series-Injection-Molding-Machine-1 (2)

In addition, the process-integrated design concept based on the self-developed control system can support the host linkage robot signal and the host joint adjustment of the critical process parameters of the peripheral auxiliary machines. At the same time, the engineers equip the machine with an infrared heating coil to improve the efficiency of heat energy conversion and effectively reduce energy consumption during the production process.

Injection molding machine whole plant solution

In many countries and regions with underdeveloped economies, when night falls, workers continue transporting finished products on the production line in production workshops spanning tens of thousands of square meters, which remain in a dark light state. Only the equipment status indicator light and the quality inspection station are on. Many factory workshops reflect the need for more intelligence, low efficiency, long production cycles, and incompatible equipment.

At present, global industrialization has entered the 4.0 era. “Unmanned and intelligent are the general trend. Topstar uses the intelligent whole-plant solution of injection molding machines to help traditional factory workshops realize process intelligence and self-completion of automated equipment so as to achieve accurate uncrewed operation.

Injection molding Whole plant solution（9）(1)

The whole injection molding plant includes one-stop module planning and construction, injection molding machine + auxiliary equipment, front automation central feeding, back-end robot automation module, water, electricity and gas energy module, data management MES core block to realize the modular planning of the whole intelligent injection molding plant. Invest in manufacturing more accessible, and learn the integrated design, production, implementation and maintenance of factory planning + injection molding automation production line + data management of intelligent manufacturing comprehensive service platform.

Providing suitable solutions for different industries

Finding the right customized solution for injection molding machines is the key to optimizing production efficiency, reducing costs and improving product quality. Topstar will provide a wide range of personalized options based on the characteristics of different industries and product requirements to meet the specific needs of various sectors. If your industry has unique requirements and needs customized solutions, please feel free to contact us.

 

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