Injection molding equipment suitable for the production of plastic daily necessities
2024/08/14 By Topstar
Plastic products occupy a large part of our lives, whether our home life or office supplies. They bring us a lot of convenience. Injection molding has also become the core technology for producing various daily necessities. It can provide the precision required to meet the needs of modern consumers and the efficiency and scalability required by manufacturers. Topstar can provide you with integrated injection molding equipment and professional injection molding solutions for daily manufacturing necessities. This blog post will introduce various injection molding equipment suitable for daily necessities.
The importance of suitable injection molding equipment
A suitable injection molding equipment can directly affect the production process’s quality, efficiency and overall cost. Daily necessities cover many products, including storage containers, furniture, etc. Each product requires specific molding conditions, such as temperature control, pressure setting and material compatibility. So, when looking for injection molding equipment, we must ensure that these factors are accurately managed. For everyday items made of different materials, they have to process these materials efficiently and provide the necessary temperature and pressure control. If it is a mass-production manufacturer, it must also meet the ability to produce large quantities while ensuring quality.
Injection molding solutions for storage containers
Storage containers commonly found in household life are mainly made of PP or PE; some contain recycled materials. This material has a high-temperature setting and good melt fluidity. The screw head of the injection molding machine in the injection molding equipment requires high sealing and good color mixing. Topstar will provide you with the TM ll series injection molding machine in response to this feature. The TM ll series is equipped with a standard electroplated screw, which can well control the temperature of the feed port, making production efficiency higher and using a wider range of rubber materials. The three small parts of the screw are made of precision PVD alloy, which is more suitable for a wide range of plasticization requirements. In the mold adjustment structure, automatic and precise mold adjustment can be achieved with one button, increasing efficiency.
Injection molding solutions for furniture products
Plastic furniture has different characteristics. They are lighter and more pliable. These plastic pieces of furniture usually have different colours and must be able to meet the characteristics of not easily deforming under pressure. In Topstar’s injection molding machine series, the TH series injection molding machine can produce different types of plastic furniture. The clamping part adopts central four-cylinder clamping, which makes the clamping force evenly distributed in the center of the template and has higher molding accuracy. In the injection part, high-color mixing and high-mixing screws are used to meet the needs of high-color mixing products. In addition, plasticizing components can be specially customized for different products. When sol, the CNC proportional back pressure is used for more precise control to produce furniture products with better performance.
Peripheral injection molding auxiliary equipment
Topstar injection molding equipment includes injection molding machines, mold temperature controllers, chillers, injection molding robots, etc., to provide you with a complete injection molding solution. The TM series injection molding machines will have MD series injection molding robots for storage containers. Q235 material is used in their main arms, which makes their repeated positioning accuracy high and can meet various embedding actions. At the same time, the servo automatic OFF function is added, which can save 10% of electricity. For large furniture products, MBW series robots will be equipped with large cylinders, high-power servo drives and motors, and increased load capacity, which is more suitable for handling large parts.
Mold temperature controller
To help customers use the mold temperature controller, we have equipped it with a 7-inch touch screen, which can display more intuitively and operate easily. At the same time, it also uses an RS485 communication interface. Supporting MODBUS RTU communication protocol can help customers realize multi-machine communication interconnection and facilitate data collection. It also supports scheduled power on and off to facilitate production scheduling management. Over-temperature trip and control circuit protection can be performed in the entire system loop.
Water chiller
Topstar’s water chiller uses a shell and tube condenser with fast heat conduction and a good heat dissipation effect. It can also provide ice water at 5-35℃, and the cooling capacity can reach 13416-130720Kcal/hr. There is also a 304 stainless steel insulation water tank inside, which is durable and easy to clean.
Providing you with injection molding solutions for different industries
Whether you are producing plastic furniture, personal items or other household products, Topstar can provide you with different types of injection molding equipment and complete solutions to optimize the production process. By choosing equipment that provides the right balance of power, precision, and efficiency, you can ensure that your products meet the needs of modern consumers, greatly improve efficiency, and reduce costs during production.
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